Numerical and experimental analysis of thermal and mechanical tool load when turning AISI 52100 with ground cutting edge microgeometries

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autorschaft

  • Berend Denkena
  • Alexander Krödel
  • Arnd Heckemeyer
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Details

OriginalspracheEnglisch
Seiten (von - bis)494-501
Seitenumfang8
FachzeitschriftCIRP Journal of Manufacturing Science and Technology
Jahrgang35
Frühes Online-Datum26 Aug. 2021
PublikationsstatusVeröffentlicht - Nov. 2021

Abstract

Tools made of polycrystalline cubic boron nitride (PcBN) are usually prepared with a rake face chamfer to increase the performance in hard turning. This chamfer is produced by a tool grinding process. The preparation of the cutting edge itself considering the process and material properties offers further potential for increasing tool performance. In this paper, the rounding of the cutting edge is produced by the already established and highly productive tool grinding process instead of using conventionally processes such as brushing or drag finishing. Therefore, the rounding is approximated by multiple ground chamfers. The influence of the cutting edge microgeometry on the thermomechanical load is investigated by finite element method. By enlarging the microgeometry, the mechanical stress on the tool is significantly reduced. However, an increase in the size of the cutting edge rounding is also linked to an increase in the thermal tool load.

ASJC Scopus Sachgebiete

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Numerical and experimental analysis of thermal and mechanical tool load when turning AISI 52100 with ground cutting edge microgeometries. / Denkena, Berend; Krödel, Alexander; Heckemeyer, Arnd.
in: CIRP Journal of Manufacturing Science and Technology, Jahrgang 35, 11.2021, S. 494-501.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Denkena, B, Krödel, A & Heckemeyer, A 2021, 'Numerical and experimental analysis of thermal and mechanical tool load when turning AISI 52100 with ground cutting edge microgeometries', CIRP Journal of Manufacturing Science and Technology, Jg. 35, S. 494-501. https://doi.org/10.1016/j.cirpj.2021.08.006
Denkena, B., Krödel, A., & Heckemeyer, A. (2021). Numerical and experimental analysis of thermal and mechanical tool load when turning AISI 52100 with ground cutting edge microgeometries. CIRP Journal of Manufacturing Science and Technology, 35, 494-501. https://doi.org/10.1016/j.cirpj.2021.08.006
Denkena B, Krödel A, Heckemeyer A. Numerical and experimental analysis of thermal and mechanical tool load when turning AISI 52100 with ground cutting edge microgeometries. CIRP Journal of Manufacturing Science and Technology. 2021 Nov;35:494-501. Epub 2021 Aug 26. doi: 10.1016/j.cirpj.2021.08.006
Denkena, Berend ; Krödel, Alexander ; Heckemeyer, Arnd. / Numerical and experimental analysis of thermal and mechanical tool load when turning AISI 52100 with ground cutting edge microgeometries. in: CIRP Journal of Manufacturing Science and Technology. 2021 ; Jahrgang 35. S. 494-501.
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abstract = "Tools made of polycrystalline cubic boron nitride (PcBN) are usually prepared with a rake face chamfer to increase the performance in hard turning. This chamfer is produced by a tool grinding process. The preparation of the cutting edge itself considering the process and material properties offers further potential for increasing tool performance. In this paper, the rounding of the cutting edge is produced by the already established and highly productive tool grinding process instead of using conventionally processes such as brushing or drag finishing. Therefore, the rounding is approximated by multiple ground chamfers. The influence of the cutting edge microgeometry on the thermomechanical load is investigated by finite element method. By enlarging the microgeometry, the mechanical stress on the tool is significantly reduced. However, an increase in the size of the cutting edge rounding is also linked to an increase in the thermal tool load.",
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AU - Krödel, Alexander

AU - Heckemeyer, Arnd

N1 - Funding Information: The presented investigations were undertaken with support of the German Federation of Industrial Research Associations (AiF) within the project ?New cutting edge chamfer geometry for cBN tools improves tool life and manufacturing costs? (IGF 19890 N).

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