Nonequilibrium Catalyst Materials Stabilized by the Aerogel Effect: Solvent Free and Continuous Synthesis of Gamma-Alumina with Hierarchical Porosity

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autorschaft

  • Kay Hagedorn
  • Ulrich Bahnmüller
  • Andreas Schachtschneider
  • Maren Frei
  • Wenyu Li
  • Jörn Schmedt auf der Günne
  • Sebastian Polarz
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Details

OriginalspracheEnglisch
Seiten (von - bis)11599-11608
Seitenumfang10
FachzeitschriftACS Applied Materials & Interfaces
Jahrgang9
Ausgabenummer13
PublikationsstatusVeröffentlicht - 5 Apr. 2017

Abstract

Heterogeneous catalysis can be understood as a phenomenon which strongly relies on the occurrence of thermodynamically less favorable surface motifs like defects or high-energy planes. Because it is very difficult to control such parameters, an interesting approach is to explore metastable polymorphs of the respective solids. The latter is not an easy task as well because the emergence of polymorphs is dictated by kinetic control and materials with high surface area are required. Further, an inherent problem is that high temperatures required for many catalytic reactions can also induce the transformation to the thermodynamically stable modification. Alumina (Al 2O 3) was selected for the current study as it exists not only in the stable α-form but also as the metastable γ-polymorph. Kinetic control was realized by combining an aerosol-based synthesis approach and a highly reactive, volatile precursor (AlMe 3). Monolithic flakes of Al 2O 3 with a highly porous, hierarchical structure (micro-, meso-, and macropores connected to each other) resemble so-called aerogels, which are normally known only from wet sol-gel routes. Monolothic aerogel flakes can be separated from the gas phase without supercritical drying, which in principle allows for a continuous preparation of the materials. Process parameters can be adjusted so the material is composed exclusively of the desired γ-modification. The γ-Al 2O 3 aerogels were much more stable than they should be, and even after extended (80 h) high-temperature (1200 °C) treatment only an insignificant part has converted to the thermodynamically stable α-phase. The latter phenomenon was assigned to the extraordinary thermal insulation properties of aerogels. Finally, the material was tested concerning the catalytic dehydration of 1-hexanol. Comparison to other Al 2O 3 materials with the same surface area demonstrates that the γ-Al 2O 3 are superior in activity and selectivity regarding the formation of the desired product 1-hexene.

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Nonequilibrium Catalyst Materials Stabilized by the Aerogel Effect: Solvent Free and Continuous Synthesis of Gamma-Alumina with Hierarchical Porosity. / Hagedorn, Kay; Bahnmüller, Ulrich; Schachtschneider, Andreas et al.
in: ACS Applied Materials & Interfaces, Jahrgang 9, Nr. 13, 05.04.2017, S. 11599-11608.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Hagedorn K, Bahnmüller U, Schachtschneider A, Frei M, Li W, Günne JSAD et al. Nonequilibrium Catalyst Materials Stabilized by the Aerogel Effect: Solvent Free and Continuous Synthesis of Gamma-Alumina with Hierarchical Porosity. ACS Applied Materials & Interfaces. 2017 Apr 5;9(13):11599-11608. doi: 10.1021/acsami.6b16721
Hagedorn, Kay ; Bahnmüller, Ulrich ; Schachtschneider, Andreas et al. / Nonequilibrium Catalyst Materials Stabilized by the Aerogel Effect: Solvent Free and Continuous Synthesis of Gamma-Alumina with Hierarchical Porosity. in: ACS Applied Materials & Interfaces. 2017 ; Jahrgang 9, Nr. 13. S. 11599-11608.
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Download

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T1 - Nonequilibrium Catalyst Materials Stabilized by the Aerogel Effect: Solvent Free and Continuous Synthesis of Gamma-Alumina with Hierarchical Porosity

AU - Hagedorn, Kay

AU - Bahnmüller, Ulrich

AU - Schachtschneider, Andreas

AU - Frei, Maren

AU - Li, Wenyu

AU - Günne, Jörn Schmedt auf der

AU - Polarz, Sebastian

N1 - Publisher Copyright: © 2017 American Chemical Society. Copyright: Copyright 2018 Elsevier B.V., All rights reserved.

PY - 2017/4/5

Y1 - 2017/4/5

N2 - Heterogeneous catalysis can be understood as a phenomenon which strongly relies on the occurrence of thermodynamically less favorable surface motifs like defects or high-energy planes. Because it is very difficult to control such parameters, an interesting approach is to explore metastable polymorphs of the respective solids. The latter is not an easy task as well because the emergence of polymorphs is dictated by kinetic control and materials with high surface area are required. Further, an inherent problem is that high temperatures required for many catalytic reactions can also induce the transformation to the thermodynamically stable modification. Alumina (Al 2O 3) was selected for the current study as it exists not only in the stable α-form but also as the metastable γ-polymorph. Kinetic control was realized by combining an aerosol-based synthesis approach and a highly reactive, volatile precursor (AlMe 3). Monolithic flakes of Al 2O 3 with a highly porous, hierarchical structure (micro-, meso-, and macropores connected to each other) resemble so-called aerogels, which are normally known only from wet sol-gel routes. Monolothic aerogel flakes can be separated from the gas phase without supercritical drying, which in principle allows for a continuous preparation of the materials. Process parameters can be adjusted so the material is composed exclusively of the desired γ-modification. The γ-Al 2O 3 aerogels were much more stable than they should be, and even after extended (80 h) high-temperature (1200 °C) treatment only an insignificant part has converted to the thermodynamically stable α-phase. The latter phenomenon was assigned to the extraordinary thermal insulation properties of aerogels. Finally, the material was tested concerning the catalytic dehydration of 1-hexanol. Comparison to other Al 2O 3 materials with the same surface area demonstrates that the γ-Al 2O 3 are superior in activity and selectivity regarding the formation of the desired product 1-hexene.

AB - Heterogeneous catalysis can be understood as a phenomenon which strongly relies on the occurrence of thermodynamically less favorable surface motifs like defects or high-energy planes. Because it is very difficult to control such parameters, an interesting approach is to explore metastable polymorphs of the respective solids. The latter is not an easy task as well because the emergence of polymorphs is dictated by kinetic control and materials with high surface area are required. Further, an inherent problem is that high temperatures required for many catalytic reactions can also induce the transformation to the thermodynamically stable modification. Alumina (Al 2O 3) was selected for the current study as it exists not only in the stable α-form but also as the metastable γ-polymorph. Kinetic control was realized by combining an aerosol-based synthesis approach and a highly reactive, volatile precursor (AlMe 3). Monolithic flakes of Al 2O 3 with a highly porous, hierarchical structure (micro-, meso-, and macropores connected to each other) resemble so-called aerogels, which are normally known only from wet sol-gel routes. Monolothic aerogel flakes can be separated from the gas phase without supercritical drying, which in principle allows for a continuous preparation of the materials. Process parameters can be adjusted so the material is composed exclusively of the desired γ-modification. The γ-Al 2O 3 aerogels were much more stable than they should be, and even after extended (80 h) high-temperature (1200 °C) treatment only an insignificant part has converted to the thermodynamically stable α-phase. The latter phenomenon was assigned to the extraordinary thermal insulation properties of aerogels. Finally, the material was tested concerning the catalytic dehydration of 1-hexanol. Comparison to other Al 2O 3 materials with the same surface area demonstrates that the γ-Al 2O 3 are superior in activity and selectivity regarding the formation of the desired product 1-hexene.

KW - aerosol synthesis

KW - heterogeneous catalysis

KW - metal oxides

KW - metastable polymorphs

KW - porous materials

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DO - 10.1021/acsami.6b16721

M3 - Article

VL - 9

SP - 11599

EP - 11608

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