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Modelling of dynamic scale layer growth considering temperature, time and alloying elements

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autorschaft

  • Tim Bergelt
  • Marcel Graf
  • Jan Hunze-Tretow
  • Bernd Arno Behrens

Externe Organisationen

  • Technische Universität Chemnitz

Details

OriginalspracheEnglisch
Titel des SammelwerksMetal Forming - 2024
Herausgeber/-innenDanuta Szeliga, Krzysztof Muszka
Seiten482-492
Seitenumfang11
PublikationsstatusVeröffentlicht - 2024
Veranstaltung20th International Conference on Metal Forming, 2024 - Krakow, Polen
Dauer: 15 Sept. 202418 Sept. 2024

Publikationsreihe

NameMaterials Research Proceedings
Band44
ISSN (Print)2474-3941
ISSN (elektronisch)2474-395X

Abstract

During hot forming of steel oxide scaling occurs at higher temperatures caused by reactions with oxide containing atmospheres. Three characteristic iron oxides exist for steel at temperatures above 570°C: Wustite (FeO), magnetite (Fe3O4) and hematite (Fe2O3). Scale layer formation is influenced by various process parameters, such as temperature, process time and furnace atmosphere. Additionally, the base material with different alloying elements (e.g. C, Cr, Si and Ni) also affects the scale layer formation. Therefor oxide scales are very difficult to handle in the entire manufacturing process. The aim of this work is to examine and evaluate the influence of temperature, time and the alloying elements C and Cr in association with the layer growth, layer composition and thermophysical properties for scale layers. Based on the achieved correlations, a model is developed, which is able to predict the scale formation and scale properties, depending on temperature, time and alloying elements. With rising temperature and time increasing layer thicknesses were observed. Further, the additional Cr ensured lower layer thicknesses compared to the unalloyed steels. The iron oxide distribution changed with rising temperature to higher oxide containing phases like magnetite and hematite. The mathematical model, developed based on this results, is able to calculate the resulting layer structure, thickness and thermophysical properties depending on temperature, time and chemical composition of the material.

ASJC Scopus Sachgebiete

Zitieren

Modelling of dynamic scale layer growth considering temperature, time and alloying elements. / Bergelt, Tim; Graf, Marcel; Hunze-Tretow, Jan et al.
Metal Forming - 2024. Hrsg. / Danuta Szeliga; Krzysztof Muszka. 2024. S. 482-492 (Materials Research Proceedings; Band 44).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Bergelt, T, Graf, M, Hunze-Tretow, J, Behrens, BA & Lampke, T 2024, Modelling of dynamic scale layer growth considering temperature, time and alloying elements. in D Szeliga & K Muszka (Hrsg.), Metal Forming - 2024. Materials Research Proceedings, Bd. 44, S. 482-492, 20th International Conference on Metal Forming, 2024, Krakow, Polen, 15 Sept. 2024. https://doi.org/10.21741/9781644903254-52
Bergelt, T., Graf, M., Hunze-Tretow, J., Behrens, B. A., & Lampke, T. (2024). Modelling of dynamic scale layer growth considering temperature, time and alloying elements. In D. Szeliga, & K. Muszka (Hrsg.), Metal Forming - 2024 (S. 482-492). (Materials Research Proceedings; Band 44). https://doi.org/10.21741/9781644903254-52
Bergelt T, Graf M, Hunze-Tretow J, Behrens BA, Lampke T. Modelling of dynamic scale layer growth considering temperature, time and alloying elements. in Szeliga D, Muszka K, Hrsg., Metal Forming - 2024. 2024. S. 482-492. (Materials Research Proceedings). doi: 10.21741/9781644903254-52
Bergelt, Tim ; Graf, Marcel ; Hunze-Tretow, Jan et al. / Modelling of dynamic scale layer growth considering temperature, time and alloying elements. Metal Forming - 2024. Hrsg. / Danuta Szeliga ; Krzysztof Muszka. 2024. S. 482-492 (Materials Research Proceedings).
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abstract = "During hot forming of steel oxide scaling occurs at higher temperatures caused by reactions with oxide containing atmospheres. Three characteristic iron oxides exist for steel at temperatures above 570°C: Wustite (FeO), magnetite (Fe3O4) and hematite (Fe2O3). Scale layer formation is influenced by various process parameters, such as temperature, process time and furnace atmosphere. Additionally, the base material with different alloying elements (e.g. C, Cr, Si and Ni) also affects the scale layer formation. Therefor oxide scales are very difficult to handle in the entire manufacturing process. The aim of this work is to examine and evaluate the influence of temperature, time and the alloying elements C and Cr in association with the layer growth, layer composition and thermophysical properties for scale layers. Based on the achieved correlations, a model is developed, which is able to predict the scale formation and scale properties, depending on temperature, time and alloying elements. With rising temperature and time increasing layer thicknesses were observed. Further, the additional Cr ensured lower layer thicknesses compared to the unalloyed steels. The iron oxide distribution changed with rising temperature to higher oxide containing phases like magnetite and hematite. The mathematical model, developed based on this results, is able to calculate the resulting layer structure, thickness and thermophysical properties depending on temperature, time and chemical composition of the material.",
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T1 - Modelling of dynamic scale layer growth considering temperature, time and alloying elements

AU - Bergelt, Tim

AU - Graf, Marcel

AU - Hunze-Tretow, Jan

AU - Behrens, Bernd Arno

AU - Lampke, Thomas

N1 - Publisher Copyright: © 2024, Association of American Publishers. All rights reserved.

PY - 2024

Y1 - 2024

N2 - During hot forming of steel oxide scaling occurs at higher temperatures caused by reactions with oxide containing atmospheres. Three characteristic iron oxides exist for steel at temperatures above 570°C: Wustite (FeO), magnetite (Fe3O4) and hematite (Fe2O3). Scale layer formation is influenced by various process parameters, such as temperature, process time and furnace atmosphere. Additionally, the base material with different alloying elements (e.g. C, Cr, Si and Ni) also affects the scale layer formation. Therefor oxide scales are very difficult to handle in the entire manufacturing process. The aim of this work is to examine and evaluate the influence of temperature, time and the alloying elements C and Cr in association with the layer growth, layer composition and thermophysical properties for scale layers. Based on the achieved correlations, a model is developed, which is able to predict the scale formation and scale properties, depending on temperature, time and alloying elements. With rising temperature and time increasing layer thicknesses were observed. Further, the additional Cr ensured lower layer thicknesses compared to the unalloyed steels. The iron oxide distribution changed with rising temperature to higher oxide containing phases like magnetite and hematite. The mathematical model, developed based on this results, is able to calculate the resulting layer structure, thickness and thermophysical properties depending on temperature, time and chemical composition of the material.

AB - During hot forming of steel oxide scaling occurs at higher temperatures caused by reactions with oxide containing atmospheres. Three characteristic iron oxides exist for steel at temperatures above 570°C: Wustite (FeO), magnetite (Fe3O4) and hematite (Fe2O3). Scale layer formation is influenced by various process parameters, such as temperature, process time and furnace atmosphere. Additionally, the base material with different alloying elements (e.g. C, Cr, Si and Ni) also affects the scale layer formation. Therefor oxide scales are very difficult to handle in the entire manufacturing process. The aim of this work is to examine and evaluate the influence of temperature, time and the alloying elements C and Cr in association with the layer growth, layer composition and thermophysical properties for scale layers. Based on the achieved correlations, a model is developed, which is able to predict the scale formation and scale properties, depending on temperature, time and alloying elements. With rising temperature and time increasing layer thicknesses were observed. Further, the additional Cr ensured lower layer thicknesses compared to the unalloyed steels. The iron oxide distribution changed with rising temperature to higher oxide containing phases like magnetite and hematite. The mathematical model, developed based on this results, is able to calculate the resulting layer structure, thickness and thermophysical properties depending on temperature, time and chemical composition of the material.

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KW - Modelling

KW - Scale Layer

KW - Thermophysical Properties

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