Model-based calibration routine for a triangulation sensor for inner radius measurements of cylindrical components

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschung

Autoren

  • Rüdiger Beermann
  • Hagen Bossemeyer
  • Robin Diekmann
  • Markus Kästner
  • Eduard Reithmeier
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Titel des SammelwerksOptics and Photonics for Advanced Dimensional Metrology
Herausgeber/-innenPeter J. de Groot, Richard K. Leach, Pascal Picart
ErscheinungsortBellingham
Herausgeber (Verlag)SPIE
Seitenumfang11
ISBN (elektronisch)978-1-5106-3477-0
PublikationsstatusVeröffentlicht - 1 Apr. 2020
VeranstaltungOptics and Photonics for Advanced Dimensional Metrology - Online Only, France
Dauer: 6 Apr. 202010 Apr. 2020

Publikationsreihe

NameProceedings of SPIE - The International Society for Optical Engineering
Band11352
ISSN (Print)0277-786X
ISSN (elektronisch)1996-756X

Abstract

None-tactile metrology systems for inner radius measurements of cylindrical objects with large diameters are often based on the triangulation principle, using a laser source as illumination unit and a camera as detection unit. Different approaches have been presented in the past in order to generate a complete profile section of the measurement object’s inner radius. A standard light-section sensor cannot provide a 360 view of the radius without sensor rotation around the cylinder axis. The additional rotational axis needs to be calibrated and the captured point clouds registered in a common coordinate frame. To spare the necessity of a rotational axis, we developed a prototype sensor based on the hardware approach suggested, e.g., by Yoshizawa et al., 1 using a cylinder cone mirror and a laser illumination unit in order to generate a ring beam projected onto the inner radius. In combination with a wide-angle camera, the laser line can be captured in one shot. We present a model-based calibration routine for the triangulation sensor by mathematically describing the laser light path. The cone mirror expands the laser light into a disc (plane) or into a cone – depending on the used mirror geometry. In our model, the light cone is parametrized by the right circular cone equation to reduce the number of unknowns in regression calculus. The necessary 3D support points to approximate the model parameter are gained by recording planar calibration pattern poses with and without laser line. The intersection calculation between the camera’s line-of-sight and the projected laser light geometry is derived, and the mathematical ambiguity in the line-cone intersection successfully solved. We present first experimental calibration and measurement data of a cylinder. By intentionally misaligning sensor and cylinder axes with arbitrarily chosen angles, the robustness of the suggested procedure is demonstrated.

ASJC Scopus Sachgebiete

Zitieren

Model-based calibration routine for a triangulation sensor for inner radius measurements of cylindrical components. / Beermann, Rüdiger; Bossemeyer, Hagen; Diekmann, Robin et al.
Optics and Photonics for Advanced Dimensional Metrology. Hrsg. / Peter J. de Groot; Richard K. Leach; Pascal Picart. Bellingham: SPIE, 2020. 113520S (Proceedings of SPIE - The International Society for Optical Engineering; Band 11352).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschung

Beermann, R, Bossemeyer, H, Diekmann, R, Kästner, M & Reithmeier, E 2020, Model-based calibration routine for a triangulation sensor for inner radius measurements of cylindrical components. in PJ de Groot, RK Leach & P Picart (Hrsg.), Optics and Photonics for Advanced Dimensional Metrology., 113520S, Proceedings of SPIE - The International Society for Optical Engineering, Bd. 11352, SPIE, Bellingham, Optics and Photonics for Advanced Dimensional Metrology, 6 Apr. 2020. https://doi.org/10.1117/12.2552729
Beermann, R., Bossemeyer, H., Diekmann, R., Kästner, M., & Reithmeier, E. (2020). Model-based calibration routine for a triangulation sensor for inner radius measurements of cylindrical components. In P. J. de Groot, R. K. Leach, & P. Picart (Hrsg.), Optics and Photonics for Advanced Dimensional Metrology Artikel 113520S (Proceedings of SPIE - The International Society for Optical Engineering; Band 11352). SPIE. https://doi.org/10.1117/12.2552729
Beermann R, Bossemeyer H, Diekmann R, Kästner M, Reithmeier E. Model-based calibration routine for a triangulation sensor for inner radius measurements of cylindrical components. in de Groot PJ, Leach RK, Picart P, Hrsg., Optics and Photonics for Advanced Dimensional Metrology. Bellingham: SPIE. 2020. 113520S. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2552729
Beermann, Rüdiger ; Bossemeyer, Hagen ; Diekmann, Robin et al. / Model-based calibration routine for a triangulation sensor for inner radius measurements of cylindrical components. Optics and Photonics for Advanced Dimensional Metrology. Hrsg. / Peter J. de Groot ; Richard K. Leach ; Pascal Picart. Bellingham : SPIE, 2020. (Proceedings of SPIE - The International Society for Optical Engineering).
Download
@inproceedings{bec03e01866d4405ba93174033ed7aa9,
title = "Model-based calibration routine for a triangulation sensor for inner radius measurements of cylindrical components",
abstract = "None-tactile metrology systems for inner radius measurements of cylindrical objects with large diameters are often based on the triangulation principle, using a laser source as illumination unit and a camera as detection unit. Different approaches have been presented in the past in order to generate a complete profile section of the measurement object{\textquoteright}s inner radius. A standard light-section sensor cannot provide a 360 ◦ view of the radius without sensor rotation around the cylinder axis. The additional rotational axis needs to be calibrated and the captured point clouds registered in a common coordinate frame. To spare the necessity of a rotational axis, we developed a prototype sensor based on the hardware approach suggested, e.g., by Yoshizawa et al., 1 using a cylinder cone mirror and a laser illumination unit in order to generate a ring beam projected onto the inner radius. In combination with a wide-angle camera, the laser line can be captured in one shot. We present a model-based calibration routine for the triangulation sensor by mathematically describing the laser light path. The cone mirror expands the laser light into a disc (plane) or into a cone – depending on the used mirror geometry. In our model, the light cone is parametrized by the right circular cone equation to reduce the number of unknowns in regression calculus. The necessary 3D support points to approximate the model parameter are gained by recording planar calibration pattern poses with and without laser line. The intersection calculation between the camera{\textquoteright}s line-of-sight and the projected laser light geometry is derived, and the mathematical ambiguity in the line-cone intersection successfully solved. We present first experimental calibration and measurement data of a cylinder. By intentionally misaligning sensor and cylinder axes with arbitrarily chosen angles, the robustness of the suggested procedure is demonstrated. ",
keywords = "3D measurement, Cone mirror, Cylinder, Inner radius measurement, Triangulation",
author = "R{\"u}diger Beermann and Hagen Bossemeyer and Robin Diekmann and Markus K{\"a}stner and Eduard Reithmeier",
year = "2020",
month = apr,
day = "1",
doi = "10.1117/12.2552729",
language = "English",
series = "Proceedings of SPIE - The International Society for Optical Engineering",
publisher = "SPIE",
editor = "{de Groot}, {Peter J.} and Leach, {Richard K.} and Pascal Picart",
booktitle = "Optics and Photonics for Advanced Dimensional Metrology",
address = "United States",
note = "Optics and Photonics for Advanced Dimensional Metrology ; Conference date: 06-04-2020 Through 10-04-2020",

}

Download

TY - GEN

T1 - Model-based calibration routine for a triangulation sensor for inner radius measurements of cylindrical components

AU - Beermann, Rüdiger

AU - Bossemeyer, Hagen

AU - Diekmann, Robin

AU - Kästner, Markus

AU - Reithmeier, Eduard

PY - 2020/4/1

Y1 - 2020/4/1

N2 - None-tactile metrology systems for inner radius measurements of cylindrical objects with large diameters are often based on the triangulation principle, using a laser source as illumination unit and a camera as detection unit. Different approaches have been presented in the past in order to generate a complete profile section of the measurement object’s inner radius. A standard light-section sensor cannot provide a 360 ◦ view of the radius without sensor rotation around the cylinder axis. The additional rotational axis needs to be calibrated and the captured point clouds registered in a common coordinate frame. To spare the necessity of a rotational axis, we developed a prototype sensor based on the hardware approach suggested, e.g., by Yoshizawa et al., 1 using a cylinder cone mirror and a laser illumination unit in order to generate a ring beam projected onto the inner radius. In combination with a wide-angle camera, the laser line can be captured in one shot. We present a model-based calibration routine for the triangulation sensor by mathematically describing the laser light path. The cone mirror expands the laser light into a disc (plane) or into a cone – depending on the used mirror geometry. In our model, the light cone is parametrized by the right circular cone equation to reduce the number of unknowns in regression calculus. The necessary 3D support points to approximate the model parameter are gained by recording planar calibration pattern poses with and without laser line. The intersection calculation between the camera’s line-of-sight and the projected laser light geometry is derived, and the mathematical ambiguity in the line-cone intersection successfully solved. We present first experimental calibration and measurement data of a cylinder. By intentionally misaligning sensor and cylinder axes with arbitrarily chosen angles, the robustness of the suggested procedure is demonstrated.

AB - None-tactile metrology systems for inner radius measurements of cylindrical objects with large diameters are often based on the triangulation principle, using a laser source as illumination unit and a camera as detection unit. Different approaches have been presented in the past in order to generate a complete profile section of the measurement object’s inner radius. A standard light-section sensor cannot provide a 360 ◦ view of the radius without sensor rotation around the cylinder axis. The additional rotational axis needs to be calibrated and the captured point clouds registered in a common coordinate frame. To spare the necessity of a rotational axis, we developed a prototype sensor based on the hardware approach suggested, e.g., by Yoshizawa et al., 1 using a cylinder cone mirror and a laser illumination unit in order to generate a ring beam projected onto the inner radius. In combination with a wide-angle camera, the laser line can be captured in one shot. We present a model-based calibration routine for the triangulation sensor by mathematically describing the laser light path. The cone mirror expands the laser light into a disc (plane) or into a cone – depending on the used mirror geometry. In our model, the light cone is parametrized by the right circular cone equation to reduce the number of unknowns in regression calculus. The necessary 3D support points to approximate the model parameter are gained by recording planar calibration pattern poses with and without laser line. The intersection calculation between the camera’s line-of-sight and the projected laser light geometry is derived, and the mathematical ambiguity in the line-cone intersection successfully solved. We present first experimental calibration and measurement data of a cylinder. By intentionally misaligning sensor and cylinder axes with arbitrarily chosen angles, the robustness of the suggested procedure is demonstrated.

KW - 3D measurement

KW - Cone mirror

KW - Cylinder

KW - Inner radius measurement

KW - Triangulation

UR - http://www.scopus.com/inward/record.url?scp=85105503433&partnerID=8YFLogxK

U2 - 10.1117/12.2552729

DO - 10.1117/12.2552729

M3 - Conference contribution

T3 - Proceedings of SPIE - The International Society for Optical Engineering

BT - Optics and Photonics for Advanced Dimensional Metrology

A2 - de Groot, Peter J.

A2 - Leach, Richard K.

A2 - Picart, Pascal

PB - SPIE

CY - Bellingham

T2 - Optics and Photonics for Advanced Dimensional Metrology

Y2 - 6 April 2020 through 10 April 2020

ER -

Von denselben Autoren