Miniaturization of borescopic fringe projection systems for the inspection in confined spaces: a methodical analysis

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschung

Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Titel des SammelwerksEmerging Digital Micromirror Device Based Systems and Applications XIII
Herausgeber/-innenJohn Ehmke, Benjamin L. Lee
Herausgeber (Verlag)SPIE
Seitenumfang14
ISBN (elektronisch)9781510642317
PublikationsstatusVeröffentlicht - 5 März 2021
VeranstaltungSPIE OPTO - online
Dauer: 6 März 202112 März 2021

Publikationsreihe

NameProceedings of SPIE - The International Society for Optical Engineering
Band11698
ISSN (Print)0277-786X
ISSN (elektronisch)1996-756X

Abstract

The rapid developments in the micro camera industry, driven by the smartphone sector, offer a wide range of innovations with respect to the performance and miniaturization of endoscopic instruments. For the fast 3D inspection of inaccessible components such as turbine blades in partially disassembled aircraft engines, a borescopic fringe projection system was developed. This study provides a methodology for the comparison of different camera and projection configurations within borescopic fringe projection. Furthermore, the current limits for the use of multimedia sensors in metrological applications are shown and quantified. The projection unit of the developed measuring system is based on a digital micromirror device, which generates structured light that is imaged into the measurement scene by means of an objective lens and a borescope. Threedimensional, high-resolution reconstructions are carried out via chip-on-the-tip miniature cameras based on the MIPI interface by forming a triangulation base with the projection unit. To enable inspections in confined spaces, the cameras are connected to external framegramer boards. In this study, 1/6"and 1/4"sensors with fixedfocus lenses are evaluated to assess the trade-off between the physical sensor size and the possible reconstruction accuracy. Typical camera parameters such as the sensitivity with respect to the signal-to-noise ratio are determined by means of a standardized test setup. In addition, the application in the triangulation system is evaluated through the modulation signal strength as well as the suitability for typical system calibrations based on the widely used pinhole camera model in combination with a distortion polynomial correction according to the approach of Conrady and Brown. Finally, the sensors are compared regarding 3D reconstructions of calibrated geometric features in accordance with ISO/IEC Guide 98-3:2008 and VDI/VDE 2634-2.

ASJC Scopus Sachgebiete

Zitieren

Miniaturization of borescopic fringe projection systems for the inspection in confined spaces: a methodical analysis. / Middendorf, Philipp; Hedrich, Kolja; Kästner, Markus et al.
Emerging Digital Micromirror Device Based Systems and Applications XIII. Hrsg. / John Ehmke; Benjamin L. Lee. SPIE, 2021. 116980U (Proceedings of SPIE - The International Society for Optical Engineering; Band 11698).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschung

Middendorf, P, Hedrich, K, Kästner, M & Reithmeier, E 2021, Miniaturization of borescopic fringe projection systems for the inspection in confined spaces: a methodical analysis. in J Ehmke & BL Lee (Hrsg.), Emerging Digital Micromirror Device Based Systems and Applications XIII., 116980U, Proceedings of SPIE - The International Society for Optical Engineering, Bd. 11698, SPIE, SPIE OPTO, 6 März 2021. https://doi.org/10.1117/12.2583148
Middendorf, P., Hedrich, K., Kästner, M., & Reithmeier, E. (2021). Miniaturization of borescopic fringe projection systems for the inspection in confined spaces: a methodical analysis. In J. Ehmke, & B. L. Lee (Hrsg.), Emerging Digital Micromirror Device Based Systems and Applications XIII Artikel 116980U (Proceedings of SPIE - The International Society for Optical Engineering; Band 11698). SPIE. https://doi.org/10.1117/12.2583148
Middendorf P, Hedrich K, Kästner M, Reithmeier E. Miniaturization of borescopic fringe projection systems for the inspection in confined spaces: a methodical analysis. in Ehmke J, Lee BL, Hrsg., Emerging Digital Micromirror Device Based Systems and Applications XIII. SPIE. 2021. 116980U. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2583148
Middendorf, Philipp ; Hedrich, Kolja ; Kästner, Markus et al. / Miniaturization of borescopic fringe projection systems for the inspection in confined spaces : a methodical analysis. Emerging Digital Micromirror Device Based Systems and Applications XIII. Hrsg. / John Ehmke ; Benjamin L. Lee. SPIE, 2021. (Proceedings of SPIE - The International Society for Optical Engineering).
Download
@inproceedings{d8f4a19707834f5d9539d56356cb297c,
title = "Miniaturization of borescopic fringe projection systems for the inspection in confined spaces: a methodical analysis",
abstract = "The rapid developments in the micro camera industry, driven by the smartphone sector, offer a wide range of innovations with respect to the performance and miniaturization of endoscopic instruments. For the fast 3D inspection of inaccessible components such as turbine blades in partially disassembled aircraft engines, a borescopic fringe projection system was developed. This study provides a methodology for the comparison of different camera and projection configurations within borescopic fringe projection. Furthermore, the current limits for the use of multimedia sensors in metrological applications are shown and quantified. The projection unit of the developed measuring system is based on a digital micromirror device, which generates structured light that is imaged into the measurement scene by means of an objective lens and a borescope. Threedimensional, high-resolution reconstructions are carried out via chip-on-the-tip miniature cameras based on the MIPI interface by forming a triangulation base with the projection unit. To enable inspections in confined spaces, the cameras are connected to external framegramer boards. In this study, 1/6{"}and 1/4{"}sensors with fixedfocus lenses are evaluated to assess the trade-off between the physical sensor size and the possible reconstruction accuracy. Typical camera parameters such as the sensitivity with respect to the signal-to-noise ratio are determined by means of a standardized test setup. In addition, the application in the triangulation system is evaluated through the modulation signal strength as well as the suitability for typical system calibrations based on the widely used pinhole camera model in combination with a distortion polynomial correction according to the approach of Conrady and Brown. Finally, the sensors are compared regarding 3D reconstructions of calibrated geometric features in accordance with ISO/IEC Guide 98-3:2008 and VDI/VDE 2634-2.",
keywords = "MIPIcamera, Miniaturization, borescope, conned spaces, digital micromirror device, fringe projection, inspection, multimedia sensor",
author = "Philipp Middendorf and Kolja Hedrich and Markus K{\"a}stner and Eduard Reithmeier",
note = "Funding Information: This conference contribution was funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) SFB 871/3 119193472.; SPIE OPTO ; Conference date: 06-03-2021 Through 12-03-2021",
year = "2021",
month = mar,
day = "5",
doi = "10.1117/12.2583148",
language = "English",
series = "Proceedings of SPIE - The International Society for Optical Engineering",
publisher = "SPIE",
editor = "John Ehmke and Lee, {Benjamin L.}",
booktitle = "Emerging Digital Micromirror Device Based Systems and Applications XIII",
address = "United States",

}

Download

TY - GEN

T1 - Miniaturization of borescopic fringe projection systems for the inspection in confined spaces

T2 - SPIE OPTO

AU - Middendorf, Philipp

AU - Hedrich, Kolja

AU - Kästner, Markus

AU - Reithmeier, Eduard

N1 - Funding Information: This conference contribution was funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) SFB 871/3 119193472.

PY - 2021/3/5

Y1 - 2021/3/5

N2 - The rapid developments in the micro camera industry, driven by the smartphone sector, offer a wide range of innovations with respect to the performance and miniaturization of endoscopic instruments. For the fast 3D inspection of inaccessible components such as turbine blades in partially disassembled aircraft engines, a borescopic fringe projection system was developed. This study provides a methodology for the comparison of different camera and projection configurations within borescopic fringe projection. Furthermore, the current limits for the use of multimedia sensors in metrological applications are shown and quantified. The projection unit of the developed measuring system is based on a digital micromirror device, which generates structured light that is imaged into the measurement scene by means of an objective lens and a borescope. Threedimensional, high-resolution reconstructions are carried out via chip-on-the-tip miniature cameras based on the MIPI interface by forming a triangulation base with the projection unit. To enable inspections in confined spaces, the cameras are connected to external framegramer boards. In this study, 1/6"and 1/4"sensors with fixedfocus lenses are evaluated to assess the trade-off between the physical sensor size and the possible reconstruction accuracy. Typical camera parameters such as the sensitivity with respect to the signal-to-noise ratio are determined by means of a standardized test setup. In addition, the application in the triangulation system is evaluated through the modulation signal strength as well as the suitability for typical system calibrations based on the widely used pinhole camera model in combination with a distortion polynomial correction according to the approach of Conrady and Brown. Finally, the sensors are compared regarding 3D reconstructions of calibrated geometric features in accordance with ISO/IEC Guide 98-3:2008 and VDI/VDE 2634-2.

AB - The rapid developments in the micro camera industry, driven by the smartphone sector, offer a wide range of innovations with respect to the performance and miniaturization of endoscopic instruments. For the fast 3D inspection of inaccessible components such as turbine blades in partially disassembled aircraft engines, a borescopic fringe projection system was developed. This study provides a methodology for the comparison of different camera and projection configurations within borescopic fringe projection. Furthermore, the current limits for the use of multimedia sensors in metrological applications are shown and quantified. The projection unit of the developed measuring system is based on a digital micromirror device, which generates structured light that is imaged into the measurement scene by means of an objective lens and a borescope. Threedimensional, high-resolution reconstructions are carried out via chip-on-the-tip miniature cameras based on the MIPI interface by forming a triangulation base with the projection unit. To enable inspections in confined spaces, the cameras are connected to external framegramer boards. In this study, 1/6"and 1/4"sensors with fixedfocus lenses are evaluated to assess the trade-off between the physical sensor size and the possible reconstruction accuracy. Typical camera parameters such as the sensitivity with respect to the signal-to-noise ratio are determined by means of a standardized test setup. In addition, the application in the triangulation system is evaluated through the modulation signal strength as well as the suitability for typical system calibrations based on the widely used pinhole camera model in combination with a distortion polynomial correction according to the approach of Conrady and Brown. Finally, the sensors are compared regarding 3D reconstructions of calibrated geometric features in accordance with ISO/IEC Guide 98-3:2008 and VDI/VDE 2634-2.

KW - MIPIcamera

KW - Miniaturization

KW - borescope

KW - conned spaces

KW - digital micromirror device

KW - fringe projection

KW - inspection

KW - multimedia sensor

UR - http://www.scopus.com/inward/record.url?scp=85107409769&partnerID=8YFLogxK

U2 - 10.1117/12.2583148

DO - 10.1117/12.2583148

M3 - Conference contribution

T3 - Proceedings of SPIE - The International Society for Optical Engineering

BT - Emerging Digital Micromirror Device Based Systems and Applications XIII

A2 - Ehmke, John

A2 - Lee, Benjamin L.

PB - SPIE

Y2 - 6 March 2021 through 12 March 2021

ER -

Von denselben Autoren