Methodology to Investigate the Transformation Plasticity for Numerical Modelling of Hot Forging Processes

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OriginalspracheEnglisch
Titel des SammelwerksAchievements and Trends in Material Forming- Peer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022
Herausgeber/-innenGabriela Vincze, Frédéric Barlat
Seiten547-558
Seitenumfang12
PublikationsstatusVeröffentlicht - 2022
Veranstaltung25th International Conference on Material Forming, ESAFORM 2022 - Braga, Portugal
Dauer: 27 Apr. 202229 Apr. 2022

Publikationsreihe

NameKey Engineering Materials
Band926 KEM
ISSN (Print)1013-9826
ISSN (elektronisch)1662-9795

Abstract

Hot forging is a complex process involving the mutual influence of numerous thermo-mechanical-metallurgical material phenomena. In particular, the strains of transformation-induced plasticity (TRIP) have a significant influence on the distortions and residual stresses of the components. The TRIP strains refer to the anisotropic strains depending on the orientation and significance of the stress conditions during cooling superimposed to the phase transformation. With the use of numerical models, the impact of this effect can be investigated in order to ensure the production of high quality components. However, an experimental determination of the characteristic values of TRIP is challenging, which is why only few corresponding data are available in the literature. Therefore, this paper presents an experimental and numerical methodology as well as the results of studies on the interaction between stresses and phase transformations in the materials AISI 4140 and AISI 52100. The investigations of the TRIP strains are carried out using hollow specimens, which are thermo-mechanically treated in the physical forming simulator Gleeble 3800-GTC. The specimens are austenitised, quenched to test temperature and held there while diffusion controlled phase transformation takes place. The extent of TRIP as a result of different superimposed tensile or compressive loads is determined by means of dilatometry. In addition, the extent of TRIP for diffusionless martensitic phase transformations was investigated by continuous cooling tests under tensile and compressive loads. It was found that the transformation plasticity varies depending on the material, the phase type, the temperature and the tensile or compressive stresses. Subsequently, simulations of the physical experiments using the FE software Simufact. Forming verified the determined phase specific values of TRIP.

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Methodology to Investigate the Transformation Plasticity for Numerical Modelling of Hot Forging Processes. / Behrens, Bernd Arno; Brunotte, Kai; Wester, Hendrik et al.
Achievements and Trends in Material Forming- Peer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022. Hrsg. / Gabriela Vincze; Frédéric Barlat. 2022. S. 547-558 (Key Engineering Materials; Band 926 KEM).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Behrens, BA, Brunotte, K, Wester, H & Kock, C 2022, Methodology to Investigate the Transformation Plasticity for Numerical Modelling of Hot Forging Processes. in G Vincze & F Barlat (Hrsg.), Achievements and Trends in Material Forming- Peer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022. Key Engineering Materials, Bd. 926 KEM, S. 547-558, 25th International Conference on Material Forming, ESAFORM 2022, Braga, Portugal, 27 Apr. 2022. https://doi.org/10.4028/p-51lv37
Behrens, B. A., Brunotte, K., Wester, H., & Kock, C. (2022). Methodology to Investigate the Transformation Plasticity for Numerical Modelling of Hot Forging Processes. In G. Vincze, & F. Barlat (Hrsg.), Achievements and Trends in Material Forming- Peer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022 (S. 547-558). (Key Engineering Materials; Band 926 KEM). https://doi.org/10.4028/p-51lv37
Behrens BA, Brunotte K, Wester H, Kock C. Methodology to Investigate the Transformation Plasticity for Numerical Modelling of Hot Forging Processes. in Vincze G, Barlat F, Hrsg., Achievements and Trends in Material Forming- Peer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022. 2022. S. 547-558. (Key Engineering Materials). Epub 2022 Jul 22. doi: 10.4028/p-51lv37
Behrens, Bernd Arno ; Brunotte, Kai ; Wester, Hendrik et al. / Methodology to Investigate the Transformation Plasticity for Numerical Modelling of Hot Forging Processes. Achievements and Trends in Material Forming- Peer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022. Hrsg. / Gabriela Vincze ; Frédéric Barlat. 2022. S. 547-558 (Key Engineering Materials).
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abstract = "Hot forging is a complex process involving the mutual influence of numerous thermo-mechanical-metallurgical material phenomena. In particular, the strains of transformation-induced plasticity (TRIP) have a significant influence on the distortions and residual stresses of the components. The TRIP strains refer to the anisotropic strains depending on the orientation and significance of the stress conditions during cooling superimposed to the phase transformation. With the use of numerical models, the impact of this effect can be investigated in order to ensure the production of high quality components. However, an experimental determination of the characteristic values of TRIP is challenging, which is why only few corresponding data are available in the literature. Therefore, this paper presents an experimental and numerical methodology as well as the results of studies on the interaction between stresses and phase transformations in the materials AISI 4140 and AISI 52100. The investigations of the TRIP strains are carried out using hollow specimens, which are thermo-mechanically treated in the physical forming simulator Gleeble 3800-GTC. The specimens are austenitised, quenched to test temperature and held there while diffusion controlled phase transformation takes place. The extent of TRIP as a result of different superimposed tensile or compressive loads is determined by means of dilatometry. In addition, the extent of TRIP for diffusionless martensitic phase transformations was investigated by continuous cooling tests under tensile and compressive loads. It was found that the transformation plasticity varies depending on the material, the phase type, the temperature and the tensile or compressive stresses. Subsequently, simulations of the physical experiments using the FE software Simufact. Forming verified the determined phase specific values of TRIP.",
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TY - GEN

T1 - Methodology to Investigate the Transformation Plasticity for Numerical Modelling of Hot Forging Processes

AU - Behrens, Bernd Arno

AU - Brunotte, Kai

AU - Wester, Hendrik

AU - Kock, Christoph

N1 - Funding Information: This study was funded by the German Research Foundation (DFG, Deutsche Forschungsgemeinschaft) - 212963651 (BE 1691/142-2) as well as 374871564 (BE 1691/223-2) within the priority program SPP 2013.

PY - 2022

Y1 - 2022

N2 - Hot forging is a complex process involving the mutual influence of numerous thermo-mechanical-metallurgical material phenomena. In particular, the strains of transformation-induced plasticity (TRIP) have a significant influence on the distortions and residual stresses of the components. The TRIP strains refer to the anisotropic strains depending on the orientation and significance of the stress conditions during cooling superimposed to the phase transformation. With the use of numerical models, the impact of this effect can be investigated in order to ensure the production of high quality components. However, an experimental determination of the characteristic values of TRIP is challenging, which is why only few corresponding data are available in the literature. Therefore, this paper presents an experimental and numerical methodology as well as the results of studies on the interaction between stresses and phase transformations in the materials AISI 4140 and AISI 52100. The investigations of the TRIP strains are carried out using hollow specimens, which are thermo-mechanically treated in the physical forming simulator Gleeble 3800-GTC. The specimens are austenitised, quenched to test temperature and held there while diffusion controlled phase transformation takes place. The extent of TRIP as a result of different superimposed tensile or compressive loads is determined by means of dilatometry. In addition, the extent of TRIP for diffusionless martensitic phase transformations was investigated by continuous cooling tests under tensile and compressive loads. It was found that the transformation plasticity varies depending on the material, the phase type, the temperature and the tensile or compressive stresses. Subsequently, simulations of the physical experiments using the FE software Simufact. Forming verified the determined phase specific values of TRIP.

AB - Hot forging is a complex process involving the mutual influence of numerous thermo-mechanical-metallurgical material phenomena. In particular, the strains of transformation-induced plasticity (TRIP) have a significant influence on the distortions and residual stresses of the components. The TRIP strains refer to the anisotropic strains depending on the orientation and significance of the stress conditions during cooling superimposed to the phase transformation. With the use of numerical models, the impact of this effect can be investigated in order to ensure the production of high quality components. However, an experimental determination of the characteristic values of TRIP is challenging, which is why only few corresponding data are available in the literature. Therefore, this paper presents an experimental and numerical methodology as well as the results of studies on the interaction between stresses and phase transformations in the materials AISI 4140 and AISI 52100. The investigations of the TRIP strains are carried out using hollow specimens, which are thermo-mechanically treated in the physical forming simulator Gleeble 3800-GTC. The specimens are austenitised, quenched to test temperature and held there while diffusion controlled phase transformation takes place. The extent of TRIP as a result of different superimposed tensile or compressive loads is determined by means of dilatometry. In addition, the extent of TRIP for diffusionless martensitic phase transformations was investigated by continuous cooling tests under tensile and compressive loads. It was found that the transformation plasticity varies depending on the material, the phase type, the temperature and the tensile or compressive stresses. Subsequently, simulations of the physical experiments using the FE software Simufact. Forming verified the determined phase specific values of TRIP.

KW - AISI 4140

KW - AISI 52100

KW - FE-simulation

KW - Gleeble 3800-GTC

KW - Hot forging

KW - phase transformation

KW - transformation-induced plasticity

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DO - 10.4028/p-51lv37

M3 - Conference contribution

AN - SCOPUS:85140432230

SN - 9783035717594

T3 - Key Engineering Materials

SP - 547

EP - 558

BT - Achievements and Trends in Material Forming- Peer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022

A2 - Vincze, Gabriela

A2 - Barlat, Frédéric

T2 - 25th International Conference on Material Forming, ESAFORM 2022

Y2 - 27 April 2022 through 29 April 2022

ER -

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