Method for Efficient Generation of Preferable Hairpin Winding Diagrams

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autoren

  • Leander Philipp Eschenmann
  • Sven Aufderheide
  • Bernd Ponick
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Details

OriginalspracheEnglisch
Titel des SammelwerksIECON 2023
Untertitel49th Annual Conference of the IEEE Industrial Electronics Society
Herausgeber (Verlag)IEEE Computer Society
ISBN (elektronisch)9798350331820
ISBN (Print)979-8-3503-3183-7
PublikationsstatusVeröffentlicht - 2023
VeranstaltungIECON 2023 - 49th Annual Conference of the IEEE Industrial Electronics Society - Singapore, Singapur
Dauer: 16 Okt. 202319 Okt. 2023

Publikationsreihe

NameIECON Proceedings (Industrial Electronics Conference)
ISSN (Print)2162-4704
ISSN (elektronisch)2577-1647

Abstract

Hairpin windings are widely used in state-of-the-art traction motors in electric vehicles. The main advantages over traditional round wire windings are the high copper fill factor and thus lower losses and thermal resistance, the short winding head, and a highly automatable manufacturing process. Hairpin windings offer an additional degree of freedom in connecting the conductors of the stator winding in the winding head, which can be used to improve the motor's electrical performance, such as being more resilient to the formation of circulating branch currents. However, due to the high complexity, evaluating every single possible winding configuration often exceeds the computational limits of today's computer hardware. This paper presents a fast and efficient new method to determine viable winding configurations using a new definition to describe the winding and an algorithm that utilizes termination criteria to quickly filter through all possible configurations. Its high modularity enables the developed software to be applied to any electric machine and allows for easy extension.

ASJC Scopus Sachgebiete

Zitieren

Method for Efficient Generation of Preferable Hairpin Winding Diagrams. / Eschenmann, Leander Philipp; Aufderheide, Sven; Ponick, Bernd.
IECON 2023 : 49th Annual Conference of the IEEE Industrial Electronics Society. IEEE Computer Society, 2023. (IECON Proceedings (Industrial Electronics Conference)).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Eschenmann, LP, Aufderheide, S & Ponick, B 2023, Method for Efficient Generation of Preferable Hairpin Winding Diagrams. in IECON 2023 : 49th Annual Conference of the IEEE Industrial Electronics Society. IECON Proceedings (Industrial Electronics Conference), IEEE Computer Society, IECON 2023 - 49th Annual Conference of the IEEE Industrial Electronics Society, Singapore, Singapur, 16 Okt. 2023. https://doi.org/10.1109/IECON51785.2023.10312713
Eschenmann, L. P., Aufderheide, S., & Ponick, B. (2023). Method for Efficient Generation of Preferable Hairpin Winding Diagrams. In IECON 2023 : 49th Annual Conference of the IEEE Industrial Electronics Society (IECON Proceedings (Industrial Electronics Conference)). IEEE Computer Society. https://doi.org/10.1109/IECON51785.2023.10312713
Eschenmann LP, Aufderheide S, Ponick B. Method for Efficient Generation of Preferable Hairpin Winding Diagrams. in IECON 2023 : 49th Annual Conference of the IEEE Industrial Electronics Society. IEEE Computer Society. 2023. (IECON Proceedings (Industrial Electronics Conference)). doi: 10.1109/IECON51785.2023.10312713
Eschenmann, Leander Philipp ; Aufderheide, Sven ; Ponick, Bernd. / Method for Efficient Generation of Preferable Hairpin Winding Diagrams. IECON 2023 : 49th Annual Conference of the IEEE Industrial Electronics Society. IEEE Computer Society, 2023. (IECON Proceedings (Industrial Electronics Conference)).
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AB - Hairpin windings are widely used in state-of-the-art traction motors in electric vehicles. The main advantages over traditional round wire windings are the high copper fill factor and thus lower losses and thermal resistance, the short winding head, and a highly automatable manufacturing process. Hairpin windings offer an additional degree of freedom in connecting the conductors of the stator winding in the winding head, which can be used to improve the motor's electrical performance, such as being more resilient to the formation of circulating branch currents. However, due to the high complexity, evaluating every single possible winding configuration often exceeds the computational limits of today's computer hardware. This paper presents a fast and efficient new method to determine viable winding configurations using a new definition to describe the winding and an algorithm that utilizes termination criteria to quickly filter through all possible configurations. Its high modularity enables the developed software to be applied to any electric machine and allows for easy extension.

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