Manufacturing surface hardened components of 42CrMo4 by water-air spray cooling

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

  • T. Gretzki
  • C. Krause
  • I. Frolov
  • T. Hassel
  • M. Nicolaus
  • Fr W. Bach
  • O. Abo-Namous
  • E. Reithmeier

Externe Organisationen

  • National Metallurgical Academy of Ukraine
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Seiten (von - bis)906-915
Seitenumfang10
FachzeitschriftSteel research international
Jahrgang80
Ausgabenummer12
PublikationsstatusVeröffentlicht - Dez. 2009

Abstract

By employing integrated heat-treatment using forging heat, a significant shortening of the process chain is attained for manufacturing precision forged components with considerable savings in time and energy. With the aid of water-air spray cooling, surface hardening and tempering can be carried out without, at the same time, reheating the component following quenching. In this work, geometric models of splines and single cylinder crankshafts (both made of 1.7225) were surface hardened and tempered using a purpose-built rotating spray unit. The obtained hardness, microstructures and their distortions were investigated. To optically and spatially detect the components, fringe and shadow projection systems were employed. In a second research topic, the influence of the spray parameters on the component's distortion was investigated. For both components; the splined shaft and the crankshaft geometries, it was possible to carry out successful surface heat-treatments using these processes.

ASJC Scopus Sachgebiete

Zitieren

Manufacturing surface hardened components of 42CrMo4 by water-air spray cooling. / Gretzki, T.; Krause, C.; Frolov, I. et al.
in: Steel research international, Jahrgang 80, Nr. 12, 12.2009, S. 906-915.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Gretzki, T, Krause, C, Frolov, I, Hassel, T, Nicolaus, M, Bach, FW, Abo-Namous, O & Reithmeier, E 2009, 'Manufacturing surface hardened components of 42CrMo4 by water-air spray cooling', Steel research international, Jg. 80, Nr. 12, S. 906-915.
Gretzki, T., Krause, C., Frolov, I., Hassel, T., Nicolaus, M., Bach, F. W., Abo-Namous, O., & Reithmeier, E. (2009). Manufacturing surface hardened components of 42CrMo4 by water-air spray cooling. Steel research international, 80(12), 906-915.
Gretzki T, Krause C, Frolov I, Hassel T, Nicolaus M, Bach FW et al. Manufacturing surface hardened components of 42CrMo4 by water-air spray cooling. Steel research international. 2009 Dez;80(12):906-915.
Gretzki, T. ; Krause, C. ; Frolov, I. et al. / Manufacturing surface hardened components of 42CrMo4 by water-air spray cooling. in: Steel research international. 2009 ; Jahrgang 80, Nr. 12. S. 906-915.
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T1 - Manufacturing surface hardened components of 42CrMo4 by water-air spray cooling

AU - Gretzki, T.

AU - Krause, C.

AU - Frolov, I.

AU - Hassel, T.

AU - Nicolaus, M.

AU - Bach, Fr W.

AU - Abo-Namous, O.

AU - Reithmeier, E.

PY - 2009/12

Y1 - 2009/12

N2 - By employing integrated heat-treatment using forging heat, a significant shortening of the process chain is attained for manufacturing precision forged components with considerable savings in time and energy. With the aid of water-air spray cooling, surface hardening and tempering can be carried out without, at the same time, reheating the component following quenching. In this work, geometric models of splines and single cylinder crankshafts (both made of 1.7225) were surface hardened and tempered using a purpose-built rotating spray unit. The obtained hardness, microstructures and their distortions were investigated. To optically and spatially detect the components, fringe and shadow projection systems were employed. In a second research topic, the influence of the spray parameters on the component's distortion was investigated. For both components; the splined shaft and the crankshaft geometries, it was possible to carry out successful surface heat-treatments using these processes.

AB - By employing integrated heat-treatment using forging heat, a significant shortening of the process chain is attained for manufacturing precision forged components with considerable savings in time and energy. With the aid of water-air spray cooling, surface hardening and tempering can be carried out without, at the same time, reheating the component following quenching. In this work, geometric models of splines and single cylinder crankshafts (both made of 1.7225) were surface hardened and tempered using a purpose-built rotating spray unit. The obtained hardness, microstructures and their distortions were investigated. To optically and spatially detect the components, fringe and shadow projection systems were employed. In a second research topic, the influence of the spray parameters on the component's distortion was investigated. For both components; the splined shaft and the crankshaft geometries, it was possible to carry out successful surface heat-treatments using these processes.

KW - 42CrMo4

KW - Integrated heat-treatment

KW - Precision forging

KW - Spray cooling

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