Low-cost fabrication of optical waveguides, interconnects and sensing structures on all-polymer-based thin foils

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autorschaft

  • Maher Rezem
  • Christian Kelb
  • Axel Günther
  • Maik Rahlves
  • Eduard Reithmeier
  • Bernhard Roth
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Details

OriginalspracheEnglisch
Titel des SammelwerksSmart Photonic and Optoelectronic Integrated Circuits XVIII
Herausgeber/-innenEl-Hang Lee, Louay A. Eldada, Sailing He
Herausgeber (Verlag)SPIE
Seitenumfang6
ISBN (elektronisch)9781628419863
PublikationsstatusVeröffentlicht - 3 März 2016
VeranstaltungSmart Photonic and Optoelectronic Integrated Circuits XVIII - San Francisco, USA / Vereinigte Staaten
Dauer: 16 Feb. 201618 Feb. 2016

Publikationsreihe

NameProceedings of SPIE - The International Society for Optical Engineering
Band9751
ISSN (Print)0277-786X
ISSN (elektronisch)1996-756X

Abstract

Micro-optical sensors based on optical waveguides are widely used to measure temperature, force and strain but also to detect biological and chemical substances such as explosives or toxins. While optical micro-sensors based on silicon technology require complex and expensive process technologies, a new generation of sensors based completely on polymers offer advantages especially in terms of low-cost and fast production techniques. We have developed a process to integrate micro-optical components such as embedded waveguides and optical interconnects into polymer foils with a thickness well below one millimeter. To enable high throughput production, we employ hot embossing technology, which is capable of reel-to-reel fabrication with a surface roughness in the optical range. For the waveguide fabrication, we used the thermoplastic polymethylmethacrylate (PMMA) as cladding and several optical adhesives as core materials. The waveguides are characterized with respect to refractive indices and propagation losses. We achieved propagation losses are as low as 0.3 dB/cm. Furthermore, we demonstrate coupling structures and their fabrication especially suited to integrate various light sources such as vertical-cavity surface-emitting lasers (VCSEL) and organic light emitting diodes (OLED) into thin polymer foils. Also, we present a concept of an all-polymer and waveguide based deformation sensor based on intensity modulation, which can be fabricated by utilizing our process. For future application, we aim at a low-cost and high-throughput reel-to-reel production process enabling the fabrication of large sensor arrays or disposable single-use sensing structures, which will open optical sensing to a large variety of application fields ranging from medical diagnosis to automotive sensing.

ASJC Scopus Sachgebiete

Zitieren

Low-cost fabrication of optical waveguides, interconnects and sensing structures on all-polymer-based thin foils. / Rezem, Maher; Kelb, Christian; Günther, Axel et al.
Smart Photonic and Optoelectronic Integrated Circuits XVIII. Hrsg. / El-Hang Lee; Louay A. Eldada; Sailing He. SPIE, 2016. 975112 (Proceedings of SPIE - The International Society for Optical Engineering; Band 9751).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Rezem, M, Kelb, C, Günther, A, Rahlves, M, Reithmeier, E & Roth, B 2016, Low-cost fabrication of optical waveguides, interconnects and sensing structures on all-polymer-based thin foils. in E-H Lee, LA Eldada & S He (Hrsg.), Smart Photonic and Optoelectronic Integrated Circuits XVIII., 975112, Proceedings of SPIE - The International Society for Optical Engineering, Bd. 9751, SPIE, Smart Photonic and Optoelectronic Integrated Circuits XVIII, San Francisco, USA / Vereinigte Staaten, 16 Feb. 2016. https://doi.org/10.1117/12.2213182, https://doi.org/10.15488/1769
Rezem, M., Kelb, C., Günther, A., Rahlves, M., Reithmeier, E., & Roth, B. (2016). Low-cost fabrication of optical waveguides, interconnects and sensing structures on all-polymer-based thin foils. In E.-H. Lee, L. A. Eldada, & S. He (Hrsg.), Smart Photonic and Optoelectronic Integrated Circuits XVIII Artikel 975112 (Proceedings of SPIE - The International Society for Optical Engineering; Band 9751). SPIE. https://doi.org/10.1117/12.2213182, https://doi.org/10.15488/1769
Rezem M, Kelb C, Günther A, Rahlves M, Reithmeier E, Roth B. Low-cost fabrication of optical waveguides, interconnects and sensing structures on all-polymer-based thin foils. in Lee EH, Eldada LA, He S, Hrsg., Smart Photonic and Optoelectronic Integrated Circuits XVIII. SPIE. 2016. 975112. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2213182, 10.15488/1769
Rezem, Maher ; Kelb, Christian ; Günther, Axel et al. / Low-cost fabrication of optical waveguides, interconnects and sensing structures on all-polymer-based thin foils. Smart Photonic and Optoelectronic Integrated Circuits XVIII. Hrsg. / El-Hang Lee ; Louay A. Eldada ; Sailing He. SPIE, 2016. (Proceedings of SPIE - The International Society for Optical Engineering).
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abstract = "Micro-optical sensors based on optical waveguides are widely used to measure temperature, force and strain but also to detect biological and chemical substances such as explosives or toxins. While optical micro-sensors based on silicon technology require complex and expensive process technologies, a new generation of sensors based completely on polymers offer advantages especially in terms of low-cost and fast production techniques. We have developed a process to integrate micro-optical components such as embedded waveguides and optical interconnects into polymer foils with a thickness well below one millimeter. To enable high throughput production, we employ hot embossing technology, which is capable of reel-to-reel fabrication with a surface roughness in the optical range. For the waveguide fabrication, we used the thermoplastic polymethylmethacrylate (PMMA) as cladding and several optical adhesives as core materials. The waveguides are characterized with respect to refractive indices and propagation losses. We achieved propagation losses are as low as 0.3 dB/cm. Furthermore, we demonstrate coupling structures and their fabrication especially suited to integrate various light sources such as vertical-cavity surface-emitting lasers (VCSEL) and organic light emitting diodes (OLED) into thin polymer foils. Also, we present a concept of an all-polymer and waveguide based deformation sensor based on intensity modulation, which can be fabricated by utilizing our process. For future application, we aim at a low-cost and high-throughput reel-to-reel production process enabling the fabrication of large sensor arrays or disposable single-use sensing structures, which will open optical sensing to a large variety of application fields ranging from medical diagnosis to automotive sensing.",
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AU - Rezem, Maher

AU - Kelb, Christian

AU - Günther, Axel

AU - Rahlves, Maik

AU - Reithmeier, Eduard

AU - Roth, Bernhard

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N2 - Micro-optical sensors based on optical waveguides are widely used to measure temperature, force and strain but also to detect biological and chemical substances such as explosives or toxins. While optical micro-sensors based on silicon technology require complex and expensive process technologies, a new generation of sensors based completely on polymers offer advantages especially in terms of low-cost and fast production techniques. We have developed a process to integrate micro-optical components such as embedded waveguides and optical interconnects into polymer foils with a thickness well below one millimeter. To enable high throughput production, we employ hot embossing technology, which is capable of reel-to-reel fabrication with a surface roughness in the optical range. For the waveguide fabrication, we used the thermoplastic polymethylmethacrylate (PMMA) as cladding and several optical adhesives as core materials. The waveguides are characterized with respect to refractive indices and propagation losses. We achieved propagation losses are as low as 0.3 dB/cm. Furthermore, we demonstrate coupling structures and their fabrication especially suited to integrate various light sources such as vertical-cavity surface-emitting lasers (VCSEL) and organic light emitting diodes (OLED) into thin polymer foils. Also, we present a concept of an all-polymer and waveguide based deformation sensor based on intensity modulation, which can be fabricated by utilizing our process. For future application, we aim at a low-cost and high-throughput reel-to-reel production process enabling the fabrication of large sensor arrays or disposable single-use sensing structures, which will open optical sensing to a large variety of application fields ranging from medical diagnosis to automotive sensing.

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ER -

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