Lead-free on-laminate laser soldering: A new module assembling concept

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

  • Maren Gast
  • Marc Köntges
  • Rolf Brendel

Externe Organisationen

  • Institut für Solarenergieforschung GmbH (ISFH)
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Details

OriginalspracheEnglisch
Seiten (von - bis)151-157
Seitenumfang7
FachzeitschriftProgress in Photovoltaics: Research and Applications
Jahrgang16
Ausgabenummer2
Frühes Online-Datum13 Sept. 2007
PublikationsstatusVeröffentlicht - März 2008
Extern publiziertJa

Abstract

We demonstrate lead-free laser soldering of standard industrial solar cells. The laser-soldered contacts stay stable for more than 240 accelerated ageing cycles by humidity-freeze test and withstand peel forces in excess of 10N/cm. Laser soldering is demonstrated while the cells are lying on the ethylene vinyl acetate (EVA) foil. This permits to connect the solar cells to the lead-free tinned copper ribbons directly on the lamination materials. We also demonstrate soldering on the bottom side by lasering through the glass and the non-polymerized EVA. With the aid of a pick and place robot it thus becomes possible to avoid all string handling. On-laminate laser soldering (OLLS) technique, which permits a high level of automation and process control, induces little thermal and mechanical stress, reduces the handling and should thus be of particular advantage for assembling modules with very thin cells at a high yield.

ASJC Scopus Sachgebiete

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Lead-free on-laminate laser soldering: A new module assembling concept. / Gast, Maren; Köntges, Marc; Brendel, Rolf.
in: Progress in Photovoltaics: Research and Applications, Jahrgang 16, Nr. 2, 03.2008, S. 151-157.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Gast M, Köntges M, Brendel R. Lead-free on-laminate laser soldering: A new module assembling concept. Progress in Photovoltaics: Research and Applications. 2008 Mär;16(2):151-157. Epub 2007 Sep 13. doi: 10.1002/pip.782
Gast, Maren ; Köntges, Marc ; Brendel, Rolf. / Lead-free on-laminate laser soldering : A new module assembling concept. in: Progress in Photovoltaics: Research and Applications. 2008 ; Jahrgang 16, Nr. 2. S. 151-157.
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abstract = "We demonstrate lead-free laser soldering of standard industrial solar cells. The laser-soldered contacts stay stable for more than 240 accelerated ageing cycles by humidity-freeze test and withstand peel forces in excess of 10N/cm. Laser soldering is demonstrated while the cells are lying on the ethylene vinyl acetate (EVA) foil. This permits to connect the solar cells to the lead-free tinned copper ribbons directly on the lamination materials. We also demonstrate soldering on the bottom side by lasering through the glass and the non-polymerized EVA. With the aid of a pick and place robot it thus becomes possible to avoid all string handling. On-laminate laser soldering (OLLS) technique, which permits a high level of automation and process control, induces little thermal and mechanical stress, reduces the handling and should thus be of particular advantage for assembling modules with very thin cells at a high yield.",
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N1 - Funding Information: We thank Mr Anas Moalem from the Laser ZentrumHannover LZH for the preparation of the opticalmicrographs of the solder joints. We thank SCHOTTSolar GmbH for manufacturing the conventionallysoldered reference string. Parts of this work weresupported by the LASER-PV project that is fundedby the State of Lower Saxony.

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