Investigation of the skive hobbing process by applying a dexel-based cutting simulation

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

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OriginalspracheEnglisch
Titel des SammelwerksCIRPe 2015 - Understanding the Life Cycle Implications of Manufacturing
Herausgeber/-innenJohn Erkoyuncu
Herausgeber (Verlag)Elsevier Science B.V.
Seiten182-187
Seitenumfang6
ISBN (elektronisch)9781510815216
PublikationsstatusVeröffentlicht - 9 Okt. 2015
Veranstaltung4th CIRP Global Web Conference, CIRPe 2015 - Cranefield, Großbritannien / Vereinigtes Königreich
Dauer: 29 Sept. 20151 Okt. 2015

Publikationsreihe

NameProcedia CIRP
Band37
ISSN (Print)2212-8271

Abstract

In this paper, a novel approach for cutting simulation of skive hobbing is presented. Skive hobbing is a process applied for finishing of already hardened gears. The process is characterized by varying tool engagements and very small chip thicknesses. The paper describes the process-modeling and the analysis of the workpiece-tool contact. For efficient modeling, a novel dexel-based method is presented for the description of a gear segment with discretized stock allowance. Characteristic of the method is an analytical description of the target workpiece contour which allows to describe points of the surface by Cartesian coordinates on the winding off. Dexel are oriented orthogonal to the surface of the final workpiece contour. The initial lengths of the dexel describe the stock allowance. By cutting these dexel with a tool, a time- and position-dependent prediction of material removal values, e.g. width of undeformed chip or undeformed chip thickness, is possible. Selected results are presented and interpreted.

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Investigation of the skive hobbing process by applying a dexel-based cutting simulation. / Böß, V.; Denkena, B.; Henning, S.
CIRPe 2015 - Understanding the Life Cycle Implications of Manufacturing. Hrsg. / John Erkoyuncu. Elsevier Science B.V., 2015. S. 182-187 (Procedia CIRP; Band 37).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Böß, V, Denkena, B & Henning, S 2015, Investigation of the skive hobbing process by applying a dexel-based cutting simulation. in J Erkoyuncu (Hrsg.), CIRPe 2015 - Understanding the Life Cycle Implications of Manufacturing. Procedia CIRP, Bd. 37, Elsevier Science B.V., S. 182-187, 4th CIRP Global Web Conference, CIRPe 2015, Cranefield, Großbritannien / Vereinigtes Königreich, 29 Sept. 2015. https://doi.org/10.1016/j.procir.2015.08.062
Böß, V., Denkena, B., & Henning, S. (2015). Investigation of the skive hobbing process by applying a dexel-based cutting simulation. In J. Erkoyuncu (Hrsg.), CIRPe 2015 - Understanding the Life Cycle Implications of Manufacturing (S. 182-187). (Procedia CIRP; Band 37). Elsevier Science B.V.. https://doi.org/10.1016/j.procir.2015.08.062
Böß V, Denkena B, Henning S. Investigation of the skive hobbing process by applying a dexel-based cutting simulation. in Erkoyuncu J, Hrsg., CIRPe 2015 - Understanding the Life Cycle Implications of Manufacturing. Elsevier Science B.V. 2015. S. 182-187. (Procedia CIRP). doi: 10.1016/j.procir.2015.08.062
Böß, V. ; Denkena, B. ; Henning, S. / Investigation of the skive hobbing process by applying a dexel-based cutting simulation. CIRPe 2015 - Understanding the Life Cycle Implications of Manufacturing. Hrsg. / John Erkoyuncu. Elsevier Science B.V., 2015. S. 182-187 (Procedia CIRP).
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abstract = "In this paper, a novel approach for cutting simulation of skive hobbing is presented. Skive hobbing is a process applied for finishing of already hardened gears. The process is characterized by varying tool engagements and very small chip thicknesses. The paper describes the process-modeling and the analysis of the workpiece-tool contact. For efficient modeling, a novel dexel-based method is presented for the description of a gear segment with discretized stock allowance. Characteristic of the method is an analytical description of the target workpiece contour which allows to describe points of the surface by Cartesian coordinates on the winding off. Dexel are oriented orthogonal to the surface of the final workpiece contour. The initial lengths of the dexel describe the stock allowance. By cutting these dexel with a tool, a time- and position-dependent prediction of material removal values, e.g. width of undeformed chip or undeformed chip thickness, is possible. Selected results are presented and interpreted.",
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