Integration of an endoscopic fringe projection system into a milling machine for the regeneration of complex capital goods: A first Protype

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

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OriginalspracheEnglisch
Titel des SammelwerksOptics and Photonics for Advanced Dimensional Metrology
Herausgeber/-innenPeter J. de Groot, Richard K. Leach, Pascal Picart
Herausgeber (Verlag)SPIE
Seitenumfang10
ISBN (elektronisch)9781510634763
PublikationsstatusVeröffentlicht - 1 Apr. 2020
VeranstaltungSPIE PHOTONICS EUROPE - online, Frankreich
Dauer: 6 Apr. 202010 Apr. 2020

Publikationsreihe

NameProceedings of SPIE - The International Society for Optical Engineering
Band11352
ISSN (Print)0277-786X
ISSN (elektronisch)1996-756X

Abstract

The regeneration of aircraft engines provides a key approach in order to reduce operating costs of these complex capital goods. The efficient and resource-saving maintenance of aircraft engines is particularly challenging, as they are made from a variety of different parts with locally adapted properties and different functionalities, which therefore also differ in the requirements in surface quality. The engine parts are manufactured and repaired on different machines, such as milling or turning machines. The subsequent quality check is realized with the help of highly specialized metrology systems. In case of so-called aircraft blisks, tactile coordinate measuring machines are used to measure the blisks surface data in regions with limited accessibility. The state-of-the-art regeneration procedure is therefore time-consuming and costly, as the parts need to be moved and mounted several times. In this paper, we present a blisk regeneration approach, which is meant to allow the inline quality monitoring of the regeneration process within a milling machine by means of a rigid endoscopic fringe projection system. The presented approach is meant to be time- and resource-saving as the fringe projection system is directly used in the blisk repair environment. To this end, we present the developed measurement system, outline the planned system integration into the milling machine and define challenges that arise due to the calibration of optical measurement systems within the production environment. The borescope with a chip-on-the-tip camera at the measuring head offers the possibility to drive into limited space and to perform high-precision 3-D measurements.

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Integration of an endoscopic fringe projection system into a milling machine for the regeneration of complex capital goods: A first Protype. / Middendorf, Philipp; Kästner, Markus; Reithmeier, Eduard.
Optics and Photonics for Advanced Dimensional Metrology. Hrsg. / Peter J. de Groot; Richard K. Leach; Pascal Picart. SPIE, 2020. 113521M (Proceedings of SPIE - The International Society for Optical Engineering; Band 11352).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Middendorf, P, Kästner, M & Reithmeier, E 2020, Integration of an endoscopic fringe projection system into a milling machine for the regeneration of complex capital goods: A first Protype. in PJ de Groot, RK Leach & P Picart (Hrsg.), Optics and Photonics for Advanced Dimensional Metrology., 113521M, Proceedings of SPIE - The International Society for Optical Engineering, Bd. 11352, SPIE, SPIE PHOTONICS EUROPE, Frankreich, 6 Apr. 2020. https://doi.org/10.1117/12.2555767
Middendorf, P., Kästner, M., & Reithmeier, E. (2020). Integration of an endoscopic fringe projection system into a milling machine for the regeneration of complex capital goods: A first Protype. In P. J. de Groot, R. K. Leach, & P. Picart (Hrsg.), Optics and Photonics for Advanced Dimensional Metrology Artikel 113521M (Proceedings of SPIE - The International Society for Optical Engineering; Band 11352). SPIE. https://doi.org/10.1117/12.2555767
Middendorf P, Kästner M, Reithmeier E. Integration of an endoscopic fringe projection system into a milling machine for the regeneration of complex capital goods: A first Protype. in de Groot PJ, Leach RK, Picart P, Hrsg., Optics and Photonics for Advanced Dimensional Metrology. SPIE. 2020. 113521M. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2555767
Middendorf, Philipp ; Kästner, Markus ; Reithmeier, Eduard. / Integration of an endoscopic fringe projection system into a milling machine for the regeneration of complex capital goods : A first Protype. Optics and Photonics for Advanced Dimensional Metrology. Hrsg. / Peter J. de Groot ; Richard K. Leach ; Pascal Picart. SPIE, 2020. (Proceedings of SPIE - The International Society for Optical Engineering).
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title = "Integration of an endoscopic fringe projection system into a milling machine for the regeneration of complex capital goods: A first Protype",
abstract = "The regeneration of aircraft engines provides a key approach in order to reduce operating costs of these complex capital goods. The efficient and resource-saving maintenance of aircraft engines is particularly challenging, as they are made from a variety of different parts with locally adapted properties and different functionalities, which therefore also differ in the requirements in surface quality. The engine parts are manufactured and repaired on different machines, such as milling or turning machines. The subsequent quality check is realized with the help of highly specialized metrology systems. In case of so-called aircraft blisks, tactile coordinate measuring machines are used to measure the blisks surface data in regions with limited accessibility. The state-of-the-art regeneration procedure is therefore time-consuming and costly, as the parts need to be moved and mounted several times. In this paper, we present a blisk regeneration approach, which is meant to allow the inline quality monitoring of the regeneration process within a milling machine by means of a rigid endoscopic fringe projection system. The presented approach is meant to be time- and resource-saving as the fringe projection system is directly used in the blisk repair environment. To this end, we present the developed measurement system, outline the planned system integration into the milling machine and define challenges that arise due to the calibration of optical measurement systems within the production environment. The borescope with a chip-on-the-tip camera at the measuring head offers the possibility to drive into limited space and to perform high-precision 3-D measurements.",
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