Influence of tool material properties on the wear behavior of cemented carbide tools with rounded cutting edges

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

  • Berend Denkena
  • Alexander Michaelis
  • Mathias Herrmann
  • Johannes Pötschke
  • Alexander Krödel
  • Anne Vornberger
  • Tobias Picker

Externe Organisationen

  • Fraunhofer-Institut für Keramische Technologien und Systeme (IKTS)
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Aufsatznummer203395
FachzeitschriftWEAR
Jahrgang456-457
Frühes Online-Datum1 Juli 2020
PublikationsstatusVeröffentlicht - 15 Sept. 2020

Abstract

Tool wear and life of cutting tools are significant evaluation criteria of machining processes. However, the occurring wear mechanisms are influenced by a number of factors such as the process parameters, tool geometry and the material properties of the tool and workpiece. Previous research has shown a high potential for the use of adapted cutting edge microgeometries on cemented carbide cutting tools. The optimal cutting edge rounding is strongly dependent on the tool material properties. However, the influence and relation between the properties of the cemented carbide tool, the microgeometry and the resulting tool wear are not yet completely understood. In this study the tool wear is investigated by systematically varying the mechanical and thermophysical properties of the tool material, the tool microgeometry and cutting process parameters. Significant influencing variables of tool wear are identified and existing relationships quantified. Results show that the occurring wear mechanisms depend on the cutting edge microgeometry as well as the mechanical properties of the cemented carbide. During continuous machining the minimum required cutting edge rounding is a function of the cemented carbide's fracture toughness. This knowledge allows an adaption of the cutting edge microgeometry depending on the substrate properties to reduce the tool wear and achieve a longer tool life.

ASJC Scopus Sachgebiete

Zitieren

Influence of tool material properties on the wear behavior of cemented carbide tools with rounded cutting edges. / Denkena, Berend; Michaelis, Alexander; Herrmann, Mathias et al.
in: WEAR, Jahrgang 456-457, 203395, 15.09.2020.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Denkena, B, Michaelis, A, Herrmann, M, Pötschke, J, Krödel, A, Vornberger, A & Picker, T 2020, 'Influence of tool material properties on the wear behavior of cemented carbide tools with rounded cutting edges', WEAR, Jg. 456-457, 203395. https://doi.org/10.1016/j.wear.2020.203395
Denkena, B., Michaelis, A., Herrmann, M., Pötschke, J., Krödel, A., Vornberger, A., & Picker, T. (2020). Influence of tool material properties on the wear behavior of cemented carbide tools with rounded cutting edges. WEAR, 456-457, Artikel 203395. https://doi.org/10.1016/j.wear.2020.203395
Denkena B, Michaelis A, Herrmann M, Pötschke J, Krödel A, Vornberger A et al. Influence of tool material properties on the wear behavior of cemented carbide tools with rounded cutting edges. WEAR. 2020 Sep 15;456-457:203395. Epub 2020 Jul 1. doi: 10.1016/j.wear.2020.203395
Denkena, Berend ; Michaelis, Alexander ; Herrmann, Mathias et al. / Influence of tool material properties on the wear behavior of cemented carbide tools with rounded cutting edges. in: WEAR. 2020 ; Jahrgang 456-457.
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title = "Influence of tool material properties on the wear behavior of cemented carbide tools with rounded cutting edges",
abstract = "Tool wear and life of cutting tools are significant evaluation criteria of machining processes. However, the occurring wear mechanisms are influenced by a number of factors such as the process parameters, tool geometry and the material properties of the tool and workpiece. Previous research has shown a high potential for the use of adapted cutting edge microgeometries on cemented carbide cutting tools. The optimal cutting edge rounding is strongly dependent on the tool material properties. However, the influence and relation between the properties of the cemented carbide tool, the microgeometry and the resulting tool wear are not yet completely understood. In this study the tool wear is investigated by systematically varying the mechanical and thermophysical properties of the tool material, the tool microgeometry and cutting process parameters. Significant influencing variables of tool wear are identified and existing relationships quantified. Results show that the occurring wear mechanisms depend on the cutting edge microgeometry as well as the mechanical properties of the cemented carbide. During continuous machining the minimum required cutting edge rounding is a function of the cemented carbide's fracture toughness. This knowledge allows an adaption of the cutting edge microgeometry depending on the substrate properties to reduce the tool wear and achieve a longer tool life.",
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AU - Denkena, Berend

AU - Michaelis, Alexander

AU - Herrmann, Mathias

AU - Pötschke, Johannes

AU - Krödel, Alexander

AU - Vornberger, Anne

AU - Picker, Tobias

N1 - Funding information: The authors would like to thank the German Research Foundation (DFG) for the funding of the project DE447/150-1 and HE2457/21-1.

PY - 2020/9/15

Y1 - 2020/9/15

N2 - Tool wear and life of cutting tools are significant evaluation criteria of machining processes. However, the occurring wear mechanisms are influenced by a number of factors such as the process parameters, tool geometry and the material properties of the tool and workpiece. Previous research has shown a high potential for the use of adapted cutting edge microgeometries on cemented carbide cutting tools. The optimal cutting edge rounding is strongly dependent on the tool material properties. However, the influence and relation between the properties of the cemented carbide tool, the microgeometry and the resulting tool wear are not yet completely understood. In this study the tool wear is investigated by systematically varying the mechanical and thermophysical properties of the tool material, the tool microgeometry and cutting process parameters. Significant influencing variables of tool wear are identified and existing relationships quantified. Results show that the occurring wear mechanisms depend on the cutting edge microgeometry as well as the mechanical properties of the cemented carbide. During continuous machining the minimum required cutting edge rounding is a function of the cemented carbide's fracture toughness. This knowledge allows an adaption of the cutting edge microgeometry depending on the substrate properties to reduce the tool wear and achieve a longer tool life.

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