Influence of the residual stress state of coatings on the wear behavior in external turning of AISI 4140 and Ti–6Al–4V

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

  • B. Breidenstein
  • B. Denkena
  • J. Vetter
  • B. Richter

Externe Organisationen

  • Oerlikon Metaplas
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Details

OriginalspracheEnglisch
Seiten (von - bis)147-155
Seitenumfang9
FachzeitschriftProduction Engineering
Jahrgang10
Ausgabenummer2
Frühes Online-Datum10 Dez. 2015
PublikationsstatusVeröffentlicht - Apr. 2016

Abstract

The residual stress state of coatings influences tool life and performance in machining significantly. Due to thermo-mechanical loads during the cutting process the coatings require tailored properties. Beside the coating structure the two most important properties are the residual stress state and the chemical composition of the coating. Therefore, the influence of these two properties is investigated in this study, comparing the cutting performance in continuous and interrupted cutting of 42CrMo4 (AISI 4140) and Ti–6Al–4V. It is shown that the residual stress states of the coating close to the surface and close to the substrate are important for the wear behavior. High compressive residual stresses near the substrate combined with a material-optimized composition increase the resistance against chipping. Flank wear resistance increases with high compressive residual stresses near the surface and decreasing stresses towards the substrate.

ASJC Scopus Sachgebiete

Zitieren

Influence of the residual stress state of coatings on the wear behavior in external turning of AISI 4140 and Ti–6Al–4V. / Breidenstein, B.; Denkena, B.; Vetter, J. et al.
in: Production Engineering, Jahrgang 10, Nr. 2, 04.2016, S. 147-155.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Breidenstein, B, Denkena, B, Vetter, J & Richter, B 2016, 'Influence of the residual stress state of coatings on the wear behavior in external turning of AISI 4140 and Ti–6Al–4V', Production Engineering, Jg. 10, Nr. 2, S. 147-155. https://doi.org/10.1007/s11740-015-0650-7
Breidenstein B, Denkena B, Vetter J, Richter B. Influence of the residual stress state of coatings on the wear behavior in external turning of AISI 4140 and Ti–6Al–4V. Production Engineering. 2016 Apr;10(2):147-155. Epub 2015 Dez 10. doi: 10.1007/s11740-015-0650-7
Breidenstein, B. ; Denkena, B. ; Vetter, J. et al. / Influence of the residual stress state of coatings on the wear behavior in external turning of AISI 4140 and Ti–6Al–4V. in: Production Engineering. 2016 ; Jahrgang 10, Nr. 2. S. 147-155.
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title = "Influence of the residual stress state of coatings on the wear behavior in external turning of AISI 4140 and Ti–6Al–4V",
abstract = "The residual stress state of coatings influences tool life and performance in machining significantly. Due to thermo-mechanical loads during the cutting process the coatings require tailored properties. Beside the coating structure the two most important properties are the residual stress state and the chemical composition of the coating. Therefore, the influence of these two properties is investigated in this study, comparing the cutting performance in continuous and interrupted cutting of 42CrMo4 (AISI 4140) and Ti–6Al–4V. It is shown that the residual stress states of the coating close to the surface and close to the substrate are important for the wear behavior. High compressive residual stresses near the substrate combined with a material-optimized composition increase the resistance against chipping. Flank wear resistance increases with high compressive residual stresses near the surface and decreasing stresses towards the substrate.",
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AU - Breidenstein, B.

AU - Denkena, B.

AU - Vetter, J.

AU - Richter, B.

N1 - Funding information: The authors would like to thank the German Research Foundation for the financial support for this work within the project “Applikationsspezifisches Design von PVD-Beschichtungen für Zerspanwerkzeuge” (BR 2967/5-1).

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N2 - The residual stress state of coatings influences tool life and performance in machining significantly. Due to thermo-mechanical loads during the cutting process the coatings require tailored properties. Beside the coating structure the two most important properties are the residual stress state and the chemical composition of the coating. Therefore, the influence of these two properties is investigated in this study, comparing the cutting performance in continuous and interrupted cutting of 42CrMo4 (AISI 4140) and Ti–6Al–4V. It is shown that the residual stress states of the coating close to the surface and close to the substrate are important for the wear behavior. High compressive residual stresses near the substrate combined with a material-optimized composition increase the resistance against chipping. Flank wear resistance increases with high compressive residual stresses near the surface and decreasing stresses towards the substrate.

AB - The residual stress state of coatings influences tool life and performance in machining significantly. Due to thermo-mechanical loads during the cutting process the coatings require tailored properties. Beside the coating structure the two most important properties are the residual stress state and the chemical composition of the coating. Therefore, the influence of these two properties is investigated in this study, comparing the cutting performance in continuous and interrupted cutting of 42CrMo4 (AISI 4140) and Ti–6Al–4V. It is shown that the residual stress states of the coating close to the surface and close to the substrate are important for the wear behavior. High compressive residual stresses near the substrate combined with a material-optimized composition increase the resistance against chipping. Flank wear resistance increases with high compressive residual stresses near the surface and decreasing stresses towards the substrate.

KW - Cutting tools

KW - PVD coatings

KW - Residual stresses

KW - Steel

KW - Titanium

KW - Wear

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DO - 10.1007/s11740-015-0650-7

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JO - Production Engineering

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