Influence of Material and Process Parameters on Hardened State Properties of Shotcrete 3D-Printed Elements

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandBeitrag in Buch/SammelwerkForschungPeer-Review

Autoren

  • David Böhler
  • Inka Mai
  • Niklas Freund
  • Lukas Lachmayer
  • Annika Raatz
  • Dirk Lowke

Externe Organisationen

  • Technische Universität Braunschweig
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Titel des SammelwerksRILEM Bookseries
Herausgeber/-innenProf. Richard Buswell, Dr. Ana Blanco, Prof. Sergio Cavalaro, Dr. Peter Kinnell
Herausgeber (Verlag)Springer Science and Business Media B.V.
Seiten255-260
Seitenumfang6
ISBN (elektronisch)978-3-031-06116-5
ISBN (Print)978-3-031-06115-8
PublikationsstatusVeröffentlicht - 2022

Publikationsreihe

NameRILEM Bookseries
Band37
ISSN (Print)2211-0844
ISSN (elektronisch)2211-0852

Abstract

The layer-by-layer nature of additive manufacturing processes creates an interface between the individual strands and can therefore affect the printed element in the hardened state. In this paper, the Shotcrete 3D Printing (SC3DP) technique is investigated. Here, the effect of process and material parameters during production, namely concrete volume flow (0.4; 0.6; 0.8 m3/h), air volume flow (30; 40; 50 m3/h), and accelerator dosage (corresponding with 0; 3; 6% bwoc) on layer geometry (width/height), interface tortuosity and flexural strength are evaluated. The results presented in this paper show that the strand geometry is essentially determined by the accelerator dosage and concrete volume flow. The interface tortuosity is influenced by an interaction of all three parameters, but the air volume flow has the greatest influence. The flexural strength is dominated by the accelerator dosage and the air volume flow. In addition, a correlation between interface tortuosity and flexural strength is demonstrated. Finally, the consequences of how to use the findings of the effect of process parameters, accelerator dosage, and the layer-by-layer nature during printing in practical application are discussed.

ASJC Scopus Sachgebiete

Zitieren

Influence of Material and Process Parameters on Hardened State Properties of Shotcrete 3D-Printed Elements. / Böhler, David; Mai, Inka; Freund, Niklas et al.
RILEM Bookseries. Hrsg. / Prof. Richard Buswell; Dr. Ana Blanco; Prof. Sergio Cavalaro; Dr. Peter Kinnell. Springer Science and Business Media B.V., 2022. S. 255-260 (RILEM Bookseries; Band 37).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandBeitrag in Buch/SammelwerkForschungPeer-Review

Böhler, D, Mai, I, Freund, N, Lachmayer, L, Raatz, A & Lowke, D 2022, Influence of Material and Process Parameters on Hardened State Properties of Shotcrete 3D-Printed Elements. in PR Buswell, DA Blanco, PS Cavalaro & DP Kinnell (Hrsg.), RILEM Bookseries. RILEM Bookseries, Bd. 37, Springer Science and Business Media B.V., S. 255-260. https://doi.org/10.1007/978-3-031-06116-5_38
Böhler, D., Mai, I., Freund, N., Lachmayer, L., Raatz, A., & Lowke, D. (2022). Influence of Material and Process Parameters on Hardened State Properties of Shotcrete 3D-Printed Elements. In P. R. Buswell, D. A. Blanco, P. S. Cavalaro, & D. P. Kinnell (Hrsg.), RILEM Bookseries (S. 255-260). (RILEM Bookseries; Band 37). Springer Science and Business Media B.V.. https://doi.org/10.1007/978-3-031-06116-5_38
Böhler D, Mai I, Freund N, Lachmayer L, Raatz A, Lowke D. Influence of Material and Process Parameters on Hardened State Properties of Shotcrete 3D-Printed Elements. in Buswell PR, Blanco DA, Cavalaro PS, Kinnell DP, Hrsg., RILEM Bookseries. Springer Science and Business Media B.V. 2022. S. 255-260. (RILEM Bookseries). Epub 2022 Jun 25. doi: 10.1007/978-3-031-06116-5_38
Böhler, David ; Mai, Inka ; Freund, Niklas et al. / Influence of Material and Process Parameters on Hardened State Properties of Shotcrete 3D-Printed Elements. RILEM Bookseries. Hrsg. / Prof. Richard Buswell ; Dr. Ana Blanco ; Prof. Sergio Cavalaro ; Dr. Peter Kinnell. Springer Science and Business Media B.V., 2022. S. 255-260 (RILEM Bookseries).
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abstract = "The layer-by-layer nature of additive manufacturing processes creates an interface between the individual strands and can therefore affect the printed element in the hardened state. In this paper, the Shotcrete 3D Printing (SC3DP) technique is investigated. Here, the effect of process and material parameters during production, namely concrete volume flow (0.4; 0.6; 0.8 m3/h), air volume flow (30; 40; 50 m3/h), and accelerator dosage (corresponding with 0; 3; 6% bwoc) on layer geometry (width/height), interface tortuosity and flexural strength are evaluated. The results presented in this paper show that the strand geometry is essentially determined by the accelerator dosage and concrete volume flow. The interface tortuosity is influenced by an interaction of all three parameters, but the air volume flow has the greatest influence. The flexural strength is dominated by the accelerator dosage and the air volume flow. In addition, a correlation between interface tortuosity and flexural strength is demonstrated. Finally, the consequences of how to use the findings of the effect of process parameters, accelerator dosage, and the layer-by-layer nature during printing in practical application are discussed.",
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TY - CHAP

T1 - Influence of Material and Process Parameters on Hardened State Properties of Shotcrete 3D-Printed Elements

AU - Böhler, David

AU - Mai, Inka

AU - Freund, Niklas

AU - Lachmayer, Lukas

AU - Raatz, Annika

AU - Lowke, Dirk

N1 - Funding Information: Funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Founda-tion) – TRR 277/1 2020 – Project number 414265976. The authors thank the DFG for the support within the CRC/ Transregio 277-Additive Manufacturing Construction. (Projects A04 and B04).

PY - 2022

Y1 - 2022

N2 - The layer-by-layer nature of additive manufacturing processes creates an interface between the individual strands and can therefore affect the printed element in the hardened state. In this paper, the Shotcrete 3D Printing (SC3DP) technique is investigated. Here, the effect of process and material parameters during production, namely concrete volume flow (0.4; 0.6; 0.8 m3/h), air volume flow (30; 40; 50 m3/h), and accelerator dosage (corresponding with 0; 3; 6% bwoc) on layer geometry (width/height), interface tortuosity and flexural strength are evaluated. The results presented in this paper show that the strand geometry is essentially determined by the accelerator dosage and concrete volume flow. The interface tortuosity is influenced by an interaction of all three parameters, but the air volume flow has the greatest influence. The flexural strength is dominated by the accelerator dosage and the air volume flow. In addition, a correlation between interface tortuosity and flexural strength is demonstrated. Finally, the consequences of how to use the findings of the effect of process parameters, accelerator dosage, and the layer-by-layer nature during printing in practical application are discussed.

AB - The layer-by-layer nature of additive manufacturing processes creates an interface between the individual strands and can therefore affect the printed element in the hardened state. In this paper, the Shotcrete 3D Printing (SC3DP) technique is investigated. Here, the effect of process and material parameters during production, namely concrete volume flow (0.4; 0.6; 0.8 m3/h), air volume flow (30; 40; 50 m3/h), and accelerator dosage (corresponding with 0; 3; 6% bwoc) on layer geometry (width/height), interface tortuosity and flexural strength are evaluated. The results presented in this paper show that the strand geometry is essentially determined by the accelerator dosage and concrete volume flow. The interface tortuosity is influenced by an interaction of all three parameters, but the air volume flow has the greatest influence. The flexural strength is dominated by the accelerator dosage and the air volume flow. In addition, a correlation between interface tortuosity and flexural strength is demonstrated. Finally, the consequences of how to use the findings of the effect of process parameters, accelerator dosage, and the layer-by-layer nature during printing in practical application are discussed.

KW - 3D concrete printing

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