Influence of Friction-Reducing Powder-Compaction Tool Coatings on Green-Compact Properties

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandBeitrag in Buch/SammelwerkForschungPeer-Review

Autoren

Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Titel des SammelwerksLecture Notes in Production Engineering
Herausgeber (Verlag)Springer Nature
Seiten349-356
Seitenumfang8
ISBN (elektronisch)978-3-030-78424-9
ISBN (Print)978-3-030-78423-2
PublikationsstatusVeröffentlicht - 2022

Publikationsreihe

NameLecture Notes in Production Engineering
BandPart F1160
ISSN (Print)2194-0525
ISSN (elektronisch)2194-0533

Abstract

The most frequently used process for shaping metal powders is the two-sided pressing in dies. The properties of the green compact resulting from this pressing process, such as green density and strength, are decisive for the final density of the sintered component and thus for mechanical properties like tensile and fatigue strength. Green-compact properties, in turn, can strongly be influenced positively or negatively by the lubrication strategy applied during powder pressing. Friction-reducing tool coatings (e.g. diamond-like-carbon-based) offer the potential to improve green-compact properties by homogenizing density distribution, increasing green strength and reducing injection force. In addition, less admixed lubricant would be required resulting in resource savings. This paper presents first results of experimental investigations on the performance of friction-reducing coatings in die pressing. In particular, the influence of compaction pressure on the resulting density and the correlation between different lubrication strategies (conventional vs. coating) and green strength are studied. To interpret the results, force-displacement profiles were recorded during powder pressing and correlated with material properties. First findings indicate that the coatings alone cannot entirely replace the addition of lubricant. However, it was also found that a combination of both lubrication techniques improves wear behaviour and leads to a more homogeneous density distribution within the green compact. For future investigations, selective variations of lubricant content are planned in order to examine the behaviour of the coating in a more differentiated way.

ASJC Scopus Sachgebiete

Zitieren

Influence of Friction-Reducing Powder-Compaction Tool Coatings on Green-Compact Properties. / Bohr, D.; Petersen, T.; Brunotte, K. et al.
Lecture Notes in Production Engineering. Springer Nature, 2022. S. 349-356 (Lecture Notes in Production Engineering; Band Part F1160).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandBeitrag in Buch/SammelwerkForschungPeer-Review

Bohr, D, Petersen, T, Brunotte, K & Behrens, BA 2022, Influence of Friction-Reducing Powder-Compaction Tool Coatings on Green-Compact Properties. in Lecture Notes in Production Engineering. Lecture Notes in Production Engineering, Bd. Part F1160, Springer Nature, S. 349-356. https://doi.org/10.1007/978-3-030-78424-9_39
Bohr, D., Petersen, T., Brunotte, K., & Behrens, B. A. (2022). Influence of Friction-Reducing Powder-Compaction Tool Coatings on Green-Compact Properties. In Lecture Notes in Production Engineering (S. 349-356). (Lecture Notes in Production Engineering; Band Part F1160). Springer Nature. https://doi.org/10.1007/978-3-030-78424-9_39
Bohr D, Petersen T, Brunotte K, Behrens BA. Influence of Friction-Reducing Powder-Compaction Tool Coatings on Green-Compact Properties. in Lecture Notes in Production Engineering. Springer Nature. 2022. S. 349-356. (Lecture Notes in Production Engineering). Epub 2021 Sep 5. doi: 10.1007/978-3-030-78424-9_39
Bohr, D. ; Petersen, T. ; Brunotte, K. et al. / Influence of Friction-Reducing Powder-Compaction Tool Coatings on Green-Compact Properties. Lecture Notes in Production Engineering. Springer Nature, 2022. S. 349-356 (Lecture Notes in Production Engineering).
Download
@inbook{01d35ced968741b6b63c2cca25aff05f,
title = "Influence of Friction-Reducing Powder-Compaction Tool Coatings on Green-Compact Properties",
abstract = "The most frequently used process for shaping metal powders is the two-sided pressing in dies. The properties of the green compact resulting from this pressing process, such as green density and strength, are decisive for the final density of the sintered component and thus for mechanical properties like tensile and fatigue strength. Green-compact properties, in turn, can strongly be influenced positively or negatively by the lubrication strategy applied during powder pressing. Friction-reducing tool coatings (e.g. diamond-like-carbon-based) offer the potential to improve green-compact properties by homogenizing density distribution, increasing green strength and reducing injection force. In addition, less admixed lubricant would be required resulting in resource savings. This paper presents first results of experimental investigations on the performance of friction-reducing coatings in die pressing. In particular, the influence of compaction pressure on the resulting density and the correlation between different lubrication strategies (conventional vs. coating) and green strength are studied. To interpret the results, force-displacement profiles were recorded during powder pressing and correlated with material properties. First findings indicate that the coatings alone cannot entirely replace the addition of lubricant. However, it was also found that a combination of both lubrication techniques improves wear behaviour and leads to a more homogeneous density distribution within the green compact. For future investigations, selective variations of lubricant content are planned in order to examine the behaviour of the coating in a more differentiated way.",
keywords = "Die compaction, Lubrication, Powder metallurgy",
author = "D. Bohr and T. Petersen and K. Brunotte and Behrens, {B. A.}",
note = "Funding Information: This contribution is part of a basic research project funded by the German Research Foundation (DFG), project number 403432892. The authors would like to express their gratitude for the financial support of this project. Furthermore, the authors would like to thank GKN Sinter Metals Engineering for providing the metal powders",
year = "2022",
doi = "10.1007/978-3-030-78424-9_39",
language = "English",
isbn = "978-3-030-78423-2",
series = "Lecture Notes in Production Engineering",
publisher = "Springer Nature",
pages = "349--356",
booktitle = "Lecture Notes in Production Engineering",
address = "United States",

}

Download

TY - CHAP

T1 - Influence of Friction-Reducing Powder-Compaction Tool Coatings on Green-Compact Properties

AU - Bohr, D.

AU - Petersen, T.

AU - Brunotte, K.

AU - Behrens, B. A.

N1 - Funding Information: This contribution is part of a basic research project funded by the German Research Foundation (DFG), project number 403432892. The authors would like to express their gratitude for the financial support of this project. Furthermore, the authors would like to thank GKN Sinter Metals Engineering for providing the metal powders

PY - 2022

Y1 - 2022

N2 - The most frequently used process for shaping metal powders is the two-sided pressing in dies. The properties of the green compact resulting from this pressing process, such as green density and strength, are decisive for the final density of the sintered component and thus for mechanical properties like tensile and fatigue strength. Green-compact properties, in turn, can strongly be influenced positively or negatively by the lubrication strategy applied during powder pressing. Friction-reducing tool coatings (e.g. diamond-like-carbon-based) offer the potential to improve green-compact properties by homogenizing density distribution, increasing green strength and reducing injection force. In addition, less admixed lubricant would be required resulting in resource savings. This paper presents first results of experimental investigations on the performance of friction-reducing coatings in die pressing. In particular, the influence of compaction pressure on the resulting density and the correlation between different lubrication strategies (conventional vs. coating) and green strength are studied. To interpret the results, force-displacement profiles were recorded during powder pressing and correlated with material properties. First findings indicate that the coatings alone cannot entirely replace the addition of lubricant. However, it was also found that a combination of both lubrication techniques improves wear behaviour and leads to a more homogeneous density distribution within the green compact. For future investigations, selective variations of lubricant content are planned in order to examine the behaviour of the coating in a more differentiated way.

AB - The most frequently used process for shaping metal powders is the two-sided pressing in dies. The properties of the green compact resulting from this pressing process, such as green density and strength, are decisive for the final density of the sintered component and thus for mechanical properties like tensile and fatigue strength. Green-compact properties, in turn, can strongly be influenced positively or negatively by the lubrication strategy applied during powder pressing. Friction-reducing tool coatings (e.g. diamond-like-carbon-based) offer the potential to improve green-compact properties by homogenizing density distribution, increasing green strength and reducing injection force. In addition, less admixed lubricant would be required resulting in resource savings. This paper presents first results of experimental investigations on the performance of friction-reducing coatings in die pressing. In particular, the influence of compaction pressure on the resulting density and the correlation between different lubrication strategies (conventional vs. coating) and green strength are studied. To interpret the results, force-displacement profiles were recorded during powder pressing and correlated with material properties. First findings indicate that the coatings alone cannot entirely replace the addition of lubricant. However, it was also found that a combination of both lubrication techniques improves wear behaviour and leads to a more homogeneous density distribution within the green compact. For future investigations, selective variations of lubricant content are planned in order to examine the behaviour of the coating in a more differentiated way.

KW - Die compaction

KW - Lubrication

KW - Powder metallurgy

UR - http://www.scopus.com/inward/record.url?scp=85151597460&partnerID=8YFLogxK

U2 - 10.1007/978-3-030-78424-9_39

DO - 10.1007/978-3-030-78424-9_39

M3 - Contribution to book/anthology

AN - SCOPUS:85151597460

SN - 978-3-030-78423-2

T3 - Lecture Notes in Production Engineering

SP - 349

EP - 356

BT - Lecture Notes in Production Engineering

PB - Springer Nature

ER -

Von denselben Autoren