Increasing thermal conductivity in aluminium-copper compound castings: modelling and experiments

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OriginalspracheEnglisch
Seiten (von - bis)1903-1913
Seitenumfang11
FachzeitschriftMaterials Science and Technology (United Kingdom)
Jahrgang39
Ausgabenummer15
PublikationsstatusVeröffentlicht - 6 März 2023

Abstract

Compound cast heat sinks have various advantages over conventionally manufactured ones, but oxides present on the metals and formation of a brittle intermetallic layer (IMC) make casting difficult. In the present study, a novel approach was used that employs a silane-doped argon environment to overcome these issues. Oxidation could be fully suppressed and thermal heat conductivities around 67 W/(m·K) were obtained for the compound zone. The microstructural analysis revealed that the thickness of the IMC layer could be kept below the critical value of 3 µm. Yet, the process window was found to be extremely tight. The modelling revealed that the critical time period for formation of the IMC layer is only on the order of a few 10 s.

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Increasing thermal conductivity in aluminium-copper compound castings: modelling and experiments. / Maier, Hans Jürgen; Gawlytta, Richard; Fromm, Andreas et al.
in: Materials Science and Technology (United Kingdom), Jahrgang 39, Nr. 15, 06.03.2023, S. 1903-1913.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

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T1 - Increasing thermal conductivity in aluminium-copper compound castings: modelling and experiments

AU - Maier, Hans Jürgen

AU - Gawlytta, Richard

AU - Fromm, Andreas

AU - Klose, Christian

N1 - Funding Information: This study was funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) – Project-ID 394563137 – SFB 1368. Support from the team at MAGMA Giessereitechnologie GmbH is also gratefully acknowledged.

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N2 - Compound cast heat sinks have various advantages over conventionally manufactured ones, but oxides present on the metals and formation of a brittle intermetallic layer (IMC) make casting difficult. In the present study, a novel approach was used that employs a silane-doped argon environment to overcome these issues. Oxidation could be fully suppressed and thermal heat conductivities around 67 W/(m·K) were obtained for the compound zone. The microstructural analysis revealed that the thickness of the IMC layer could be kept below the critical value of 3 µm. Yet, the process window was found to be extremely tight. The modelling revealed that the critical time period for formation of the IMC layer is only on the order of a few 10 s.

AB - Compound cast heat sinks have various advantages over conventionally manufactured ones, but oxides present on the metals and formation of a brittle intermetallic layer (IMC) make casting difficult. In the present study, a novel approach was used that employs a silane-doped argon environment to overcome these issues. Oxidation could be fully suppressed and thermal heat conductivities around 67 W/(m·K) were obtained for the compound zone. The microstructural analysis revealed that the thickness of the IMC layer could be kept below the critical value of 3 µm. Yet, the process window was found to be extremely tight. The modelling revealed that the critical time period for formation of the IMC layer is only on the order of a few 10 s.

KW - Compound casting

KW - interface

KW - intermetallics

KW - microstructure

KW - modelling

KW - oxygen-free environment

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