Increased performance in high speed turning of Inconel 718 by laser structuring of PcBN tools

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Autoren

  • Berend Denkena
  • Thilo Grove
  • Alexander Krödel
  • Lars Ellersiek
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Seiten (von - bis)602-605
Seitenumfang4
FachzeitschriftProcedia CIRP
Jahrgang77
Frühes Online-Datum26 Sept. 2018
PublikationsstatusVeröffentlicht - 2018
Veranstaltung8th CIRP Conference on High Performance Cutting, HPC 2018 - Budapest, Ungarn
Dauer: 25 Juni 201827 Juni 2018

Abstract

In order to improve the cutting performance of PcBN tools, the cutting edge is prepared e.g. by grinding or brushing. Since PcBN is the second hardest material besides diamond, mechanical preparation of PcBN tools is associated with high wear and low productivity, which leads to high process costs. The laser preparation provides a high potential in preparing PcBN tools because of its wear free technology and its short process times. Additionally, several authors have shown that laser preparation can also lead to beneficial effects such as hardness increase or increased compressive residual stresses. Although these effects are known, they have not been linked to cutting performance of PcBN tools. This paper investigates the influence of nanosecond pulsed laser preparation of the cutting edge and the resulting surface topography on the cutting performance. Therefore, PcBN cutting tools were prepared with different laser velocities at the cutting edge and applied in high speed turning of Inconel 718. Surface integrity of the prepared tools was investigated regarding hardness, surface roughness and edge quality. Afterwards, the prepared tools are used in turning experiments, showing a decreasing flank wear of 40 % compared to reference tools. Tool life increase is linked to beneficial frictional behavior and less adhesive wear of the laser machined specimens compared to conventional tools.

ASJC Scopus Sachgebiete

Zitieren

Increased performance in high speed turning of Inconel 718 by laser structuring of PcBN tools. / Denkena, Berend; Grove, Thilo; Krödel, Alexander et al.
in: Procedia CIRP, Jahrgang 77, 2018, S. 602-605.

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Denkena B, Grove T, Krödel A, Ellersiek L. Increased performance in high speed turning of Inconel 718 by laser structuring of PcBN tools. Procedia CIRP. 2018;77:602-605. Epub 2018 Sep 26. doi: 10.1016/j.procir.2018.08.202, 10.15488/5186
Denkena, Berend ; Grove, Thilo ; Krödel, Alexander et al. / Increased performance in high speed turning of Inconel 718 by laser structuring of PcBN tools. in: Procedia CIRP. 2018 ; Jahrgang 77. S. 602-605.
Download
@article{018fba43e903473ea9aca6ff14fc9430,
title = "Increased performance in high speed turning of Inconel 718 by laser structuring of PcBN tools",
abstract = "In order to improve the cutting performance of PcBN tools, the cutting edge is prepared e.g. by grinding or brushing. Since PcBN is the second hardest material besides diamond, mechanical preparation of PcBN tools is associated with high wear and low productivity, which leads to high process costs. The laser preparation provides a high potential in preparing PcBN tools because of its wear free technology and its short process times. Additionally, several authors have shown that laser preparation can also lead to beneficial effects such as hardness increase or increased compressive residual stresses. Although these effects are known, they have not been linked to cutting performance of PcBN tools. This paper investigates the influence of nanosecond pulsed laser preparation of the cutting edge and the resulting surface topography on the cutting performance. Therefore, PcBN cutting tools were prepared with different laser velocities at the cutting edge and applied in high speed turning of Inconel 718. Surface integrity of the prepared tools was investigated regarding hardness, surface roughness and edge quality. Afterwards, the prepared tools are used in turning experiments, showing a decreasing flank wear of 40 % compared to reference tools. Tool life increase is linked to beneficial frictional behavior and less adhesive wear of the laser machined specimens compared to conventional tools.",
keywords = "Cubic boron nitride, Cutting edge, Laser micro machining, Turning",
author = "Berend Denkena and Thilo Grove and Alexander Kr{\"o}del and Lars Ellersiek",
note = "Funding information: The authors thank the German Research Foundation (DFG) for the financial support within the project “KO 4293/6-1”.; 8th CIRP Conference on High Performance Cutting, HPC 2018 ; Conference date: 25-06-2018 Through 27-06-2018",
year = "2018",
doi = "10.1016/j.procir.2018.08.202",
language = "English",
volume = "77",
pages = "602--605",

}

Download

TY - JOUR

T1 - Increased performance in high speed turning of Inconel 718 by laser structuring of PcBN tools

AU - Denkena, Berend

AU - Grove, Thilo

AU - Krödel, Alexander

AU - Ellersiek, Lars

N1 - Funding information: The authors thank the German Research Foundation (DFG) for the financial support within the project “KO 4293/6-1”.

PY - 2018

Y1 - 2018

N2 - In order to improve the cutting performance of PcBN tools, the cutting edge is prepared e.g. by grinding or brushing. Since PcBN is the second hardest material besides diamond, mechanical preparation of PcBN tools is associated with high wear and low productivity, which leads to high process costs. The laser preparation provides a high potential in preparing PcBN tools because of its wear free technology and its short process times. Additionally, several authors have shown that laser preparation can also lead to beneficial effects such as hardness increase or increased compressive residual stresses. Although these effects are known, they have not been linked to cutting performance of PcBN tools. This paper investigates the influence of nanosecond pulsed laser preparation of the cutting edge and the resulting surface topography on the cutting performance. Therefore, PcBN cutting tools were prepared with different laser velocities at the cutting edge and applied in high speed turning of Inconel 718. Surface integrity of the prepared tools was investigated regarding hardness, surface roughness and edge quality. Afterwards, the prepared tools are used in turning experiments, showing a decreasing flank wear of 40 % compared to reference tools. Tool life increase is linked to beneficial frictional behavior and less adhesive wear of the laser machined specimens compared to conventional tools.

AB - In order to improve the cutting performance of PcBN tools, the cutting edge is prepared e.g. by grinding or brushing. Since PcBN is the second hardest material besides diamond, mechanical preparation of PcBN tools is associated with high wear and low productivity, which leads to high process costs. The laser preparation provides a high potential in preparing PcBN tools because of its wear free technology and its short process times. Additionally, several authors have shown that laser preparation can also lead to beneficial effects such as hardness increase or increased compressive residual stresses. Although these effects are known, they have not been linked to cutting performance of PcBN tools. This paper investigates the influence of nanosecond pulsed laser preparation of the cutting edge and the resulting surface topography on the cutting performance. Therefore, PcBN cutting tools were prepared with different laser velocities at the cutting edge and applied in high speed turning of Inconel 718. Surface integrity of the prepared tools was investigated regarding hardness, surface roughness and edge quality. Afterwards, the prepared tools are used in turning experiments, showing a decreasing flank wear of 40 % compared to reference tools. Tool life increase is linked to beneficial frictional behavior and less adhesive wear of the laser machined specimens compared to conventional tools.

KW - Cubic boron nitride

KW - Cutting edge

KW - Laser micro machining

KW - Turning

UR - http://www.scopus.com/inward/record.url?scp=85057408146&partnerID=8YFLogxK

U2 - 10.1016/j.procir.2018.08.202

DO - 10.1016/j.procir.2018.08.202

M3 - Conference article

AN - SCOPUS:85057408146

VL - 77

SP - 602

EP - 605

JO - Procedia CIRP

JF - Procedia CIRP

SN - 2212-8271

T2 - 8th CIRP Conference on High Performance Cutting, HPC 2018

Y2 - 25 June 2018 through 27 June 2018

ER -