Identical NC-code on Different Machine Tools: Similarities and Differences in Timing and Positioning

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Autoren

  • Berend Denkena
  • Benjamin Bergmann
  • Tobias H. Stiehl
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Details

OriginalspracheEnglisch
Seiten (von - bis)193-198
Seitenumfang6
FachzeitschriftProcedia CIRP
Jahrgang118
Frühes Online-Datum18 Juli 2023
PublikationsstatusVeröffentlicht - 2023
Veranstaltung16th CIRP Conference on Intelligent Computation in Manufacturing Engineering 2022 - Naples, Italien
Dauer: 13 Juli 202215 Juli 2022

Abstract

Process and tool condition monitoring systems are a prerequisite for autonomous production. For online monitoring, it is the state of the art to use reference signals of correct processes to improve failure sensitivity and reduce false alarms. Transferring these reference signals from other machines economizes on teach-in processes and complex simulations. However, the varying behaviour of the two machines leads to differences that need to be considered for the transfer. This work aims to identify similarities and differences in the timing and positioning of multiple machines when executing identical machining instructions. A comparison of process signals quantifies similarities and differences among machines. Results describe differences between process sequences, rapid traverse speeds, rapid traverse paths, machining feed speeds, machining feed paths, tool engagement time, and the temporal alignment of signals. Differences primarily originated from different control parameters and strategies as well as physical drive limitations. During machining differences occurred most frequently when axes were accelerated. Differences accumulated over prolong periods of machining and eventually became relevant from the perspective of online monitoring.

ASJC Scopus Sachgebiete

Zitieren

Identical NC-code on Different Machine Tools: Similarities and Differences in Timing and Positioning. / Denkena, Berend; Bergmann, Benjamin; Stiehl, Tobias H.
in: Procedia CIRP, Jahrgang 118, 2023, S. 193-198.

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Denkena B, Bergmann B, Stiehl TH. Identical NC-code on Different Machine Tools: Similarities and Differences in Timing and Positioning. Procedia CIRP. 2023;118:193-198. Epub 2023 Jul 18. doi: 10.1016/j.procir.2023.06.034
Denkena, Berend ; Bergmann, Benjamin ; Stiehl, Tobias H. / Identical NC-code on Different Machine Tools : Similarities and Differences in Timing and Positioning. in: Procedia CIRP. 2023 ; Jahrgang 118. S. 193-198.
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T2 - 16th CIRP Conference on Intelligent Computation in Manufacturing Engineering 2022

AU - Denkena, Berend

AU - Bergmann, Benjamin

AU - Stiehl, Tobias H.

N1 - Funding Information: The authors acknowledge the financial support from the Federal Ministry for Economic Affairs and Climate Action of Germany (BMW K ) in the project IIP-Ecosphere (project number 01MK20006A).

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N2 - Process and tool condition monitoring systems are a prerequisite for autonomous production. For online monitoring, it is the state of the art to use reference signals of correct processes to improve failure sensitivity and reduce false alarms. Transferring these reference signals from other machines economizes on teach-in processes and complex simulations. However, the varying behaviour of the two machines leads to differences that need to be considered for the transfer. This work aims to identify similarities and differences in the timing and positioning of multiple machines when executing identical machining instructions. A comparison of process signals quantifies similarities and differences among machines. Results describe differences between process sequences, rapid traverse speeds, rapid traverse paths, machining feed speeds, machining feed paths, tool engagement time, and the temporal alignment of signals. Differences primarily originated from different control parameters and strategies as well as physical drive limitations. During machining differences occurred most frequently when axes were accelerated. Differences accumulated over prolong periods of machining and eventually became relevant from the perspective of online monitoring.

AB - Process and tool condition monitoring systems are a prerequisite for autonomous production. For online monitoring, it is the state of the art to use reference signals of correct processes to improve failure sensitivity and reduce false alarms. Transferring these reference signals from other machines economizes on teach-in processes and complex simulations. However, the varying behaviour of the two machines leads to differences that need to be considered for the transfer. This work aims to identify similarities and differences in the timing and positioning of multiple machines when executing identical machining instructions. A comparison of process signals quantifies similarities and differences among machines. Results describe differences between process sequences, rapid traverse speeds, rapid traverse paths, machining feed speeds, machining feed paths, tool engagement time, and the temporal alignment of signals. Differences primarily originated from different control parameters and strategies as well as physical drive limitations. During machining differences occurred most frequently when axes were accelerated. Differences accumulated over prolong periods of machining and eventually became relevant from the perspective of online monitoring.

KW - knowledge transfer

KW - machine tools

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