Flexible, fast, and low-cost production process for polymer based diffractive optics

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

  • Maik Rahlves
  • Maher Rezem
  • Kristian Boroz
  • Sebastian Schlangen
  • Eduard Reithmeier
  • Bernhard Roth
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Seiten (von - bis)3614-3622
Seitenumfang9
FachzeitschriftOptics Express
Jahrgang23
Ausgabenummer3
PublikationsstatusVeröffentlicht - 9 Feb. 2015

Abstract

The generation of diffractive optical elements often requires time and cost consuming production techniques such as photolithography. Especially in research and development, small series of diffractive microstructures are needed and flexible and cost effective fabrication techniques are desirable to enable the fabrication of versatile optical elements on a short time scale. In this work, we introduce a novel process chain for fabrication of diffractive optical elements in various polymers. It is based on a maskless lithography process step, where a computer generated image of the optical element is projected via a digital mirror device and a microscope setup onto a silicon wafer coated with photosensitive resist. In addition, a stitching process allows us to microstructure a large area on the wafer. After development, a soft stamp of the microstructure is made from Polydimethylsiloxane, which is used as a mold for the subsequent hot embossing process, where the final diffractive optical element is replicated into thermoplastic polymer. Experimental results are presented, which demonstrate the applicability of the process.

ASJC Scopus Sachgebiete

Zitieren

Flexible, fast, and low-cost production process for polymer based diffractive optics. / Rahlves, Maik; Rezem, Maher; Boroz, Kristian et al.
in: Optics Express, Jahrgang 23, Nr. 3, 09.02.2015, S. 3614-3622.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Rahlves, M, Rezem, M, Boroz, K, Schlangen, S, Reithmeier, E & Roth, B 2015, 'Flexible, fast, and low-cost production process for polymer based diffractive optics', Optics Express, Jg. 23, Nr. 3, S. 3614-3622. https://doi.org/10.1364/OE.23.003614
Rahlves M, Rezem M, Boroz K, Schlangen S, Reithmeier E, Roth B. Flexible, fast, and low-cost production process for polymer based diffractive optics. Optics Express. 2015 Feb 9;23(3):3614-3622. doi: 10.1364/OE.23.003614
Rahlves, Maik ; Rezem, Maher ; Boroz, Kristian et al. / Flexible, fast, and low-cost production process for polymer based diffractive optics. in: Optics Express. 2015 ; Jahrgang 23, Nr. 3. S. 3614-3622.
Download
@article{295f214de131456ebd6ce32a33fb6f14,
title = "Flexible, fast, and low-cost production process for polymer based diffractive optics",
abstract = "The generation of diffractive optical elements often requires time and cost consuming production techniques such as photolithography. Especially in research and development, small series of diffractive microstructures are needed and flexible and cost effective fabrication techniques are desirable to enable the fabrication of versatile optical elements on a short time scale. In this work, we introduce a novel process chain for fabrication of diffractive optical elements in various polymers. It is based on a maskless lithography process step, where a computer generated image of the optical element is projected via a digital mirror device and a microscope setup onto a silicon wafer coated with photosensitive resist. In addition, a stitching process allows us to microstructure a large area on the wafer. After development, a soft stamp of the microstructure is made from Polydimethylsiloxane, which is used as a mold for the subsequent hot embossing process, where the final diffractive optical element is replicated into thermoplastic polymer. Experimental results are presented, which demonstrate the applicability of the process.",
author = "Maik Rahlves and Maher Rezem and Kristian Boroz and Sebastian Schlangen and Eduard Reithmeier and Bernhard Roth",
year = "2015",
month = feb,
day = "9",
doi = "10.1364/OE.23.003614",
language = "English",
volume = "23",
pages = "3614--3622",
journal = "Optics Express",
issn = "1094-4087",
publisher = "OSA - The Optical Society",
number = "3",

}

Download

TY - JOUR

T1 - Flexible, fast, and low-cost production process for polymer based diffractive optics

AU - Rahlves, Maik

AU - Rezem, Maher

AU - Boroz, Kristian

AU - Schlangen, Sebastian

AU - Reithmeier, Eduard

AU - Roth, Bernhard

PY - 2015/2/9

Y1 - 2015/2/9

N2 - The generation of diffractive optical elements often requires time and cost consuming production techniques such as photolithography. Especially in research and development, small series of diffractive microstructures are needed and flexible and cost effective fabrication techniques are desirable to enable the fabrication of versatile optical elements on a short time scale. In this work, we introduce a novel process chain for fabrication of diffractive optical elements in various polymers. It is based on a maskless lithography process step, where a computer generated image of the optical element is projected via a digital mirror device and a microscope setup onto a silicon wafer coated with photosensitive resist. In addition, a stitching process allows us to microstructure a large area on the wafer. After development, a soft stamp of the microstructure is made from Polydimethylsiloxane, which is used as a mold for the subsequent hot embossing process, where the final diffractive optical element is replicated into thermoplastic polymer. Experimental results are presented, which demonstrate the applicability of the process.

AB - The generation of diffractive optical elements often requires time and cost consuming production techniques such as photolithography. Especially in research and development, small series of diffractive microstructures are needed and flexible and cost effective fabrication techniques are desirable to enable the fabrication of versatile optical elements on a short time scale. In this work, we introduce a novel process chain for fabrication of diffractive optical elements in various polymers. It is based on a maskless lithography process step, where a computer generated image of the optical element is projected via a digital mirror device and a microscope setup onto a silicon wafer coated with photosensitive resist. In addition, a stitching process allows us to microstructure a large area on the wafer. After development, a soft stamp of the microstructure is made from Polydimethylsiloxane, which is used as a mold for the subsequent hot embossing process, where the final diffractive optical element is replicated into thermoplastic polymer. Experimental results are presented, which demonstrate the applicability of the process.

UR - http://www.scopus.com/inward/record.url?scp=84922764619&partnerID=8YFLogxK

U2 - 10.1364/OE.23.003614

DO - 10.1364/OE.23.003614

M3 - Article

AN - SCOPUS:84922764619

VL - 23

SP - 3614

EP - 3622

JO - Optics Express

JF - Optics Express

SN - 1094-4087

IS - 3

ER -

Von denselben Autoren