Finite strain anisotropic elasto-plastic model for the simulation of the forming and testing of metal/short fiber reinforced polymer clinch joints at room temperature

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OriginalspracheEnglisch
Titel des SammelwerksProceedings of the 20th International ESAFORM Conference on Material Forming, ESAFORM 2017
Herausgeber/-innenDermot Brabazon, Inam Ul Ahad, Sumsun Naher
ISBN (elektronisch)9780735415805
PublikationsstatusVeröffentlicht - 16 Okt. 2017
Veranstaltung20th International ESAFORM Conference on Material Forming, ESAFORM 2017 - Dublin, Irland
Dauer: 26 Apr. 201728 Apr. 2017

Publikationsreihe

NameAIP Conference Proceedings
Band1896
ISSN (Print)0094-243X
ISSN (elektronisch)1551-7616

Abstract

There is a strong trend in the automotive industry to reduce car body-, chassis- and power-train mass in order to lower carbon emissions. More wide spread use of lightweight short fiber reinforced polymer (SFRP) is a promising approach to attain this goal. This poses the challenge of how to integrate new SFRP components by joining them to traditional sheet metal structures. Recently (1), the clinching technique has been successfully applied as a suitable joining method for dissimilar material such as SFRP and Aluminum. The material pairing PA6GF30 and EN AW 5754 is chosen for this purpose due to their common application in industry. The current contribution presents a verification and validation of a finite strain anisotropic material model for SFRP developed in (2) for the FE simulation of the hybrid clinching process. The finite fiber rotation during forming and separation, and thus the change of the preferential material direction, is represented in this model. Plastic deformations in SFRP are considered in this model via an invariant based non-associated plasticity formulation following the multiplicative decomposition approach of the deformation gradient where the stress-free intermediate configuration is introduced. The model allows for six independent characterization curves. The aforementioned material model allows for a detailed simulation of the forming process as well as a simulative prediction of the shear test strength of the produced joint at room temperature.

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Finite strain anisotropic elasto-plastic model for the simulation of the forming and testing of metal/short fiber reinforced polymer clinch joints at room temperature. / Dean, A.; Rolfes, R.; Behrens, A. et al.
Proceedings of the 20th International ESAFORM Conference on Material Forming, ESAFORM 2017. Hrsg. / Dermot Brabazon; Inam Ul Ahad; Sumsun Naher. 2017. 030037 (AIP Conference Proceedings; Band 1896).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Dean, A, Rolfes, R, Behrens, A, Bouguecha, A, Hübner, S, Bonk, C & Grbic, N 2017, Finite strain anisotropic elasto-plastic model for the simulation of the forming and testing of metal/short fiber reinforced polymer clinch joints at room temperature. in D Brabazon, I Ul Ahad & S Naher (Hrsg.), Proceedings of the 20th International ESAFORM Conference on Material Forming, ESAFORM 2017., 030037, AIP Conference Proceedings, Bd. 1896, 20th International ESAFORM Conference on Material Forming, ESAFORM 2017, Dublin, Irland, 26 Apr. 2017. https://doi.org/10.1063/1.5008024
Dean, A., Rolfes, R., Behrens, A., Bouguecha, A., Hübner, S., Bonk, C., & Grbic, N. (2017). Finite strain anisotropic elasto-plastic model for the simulation of the forming and testing of metal/short fiber reinforced polymer clinch joints at room temperature. In D. Brabazon, I. Ul Ahad, & S. Naher (Hrsg.), Proceedings of the 20th International ESAFORM Conference on Material Forming, ESAFORM 2017 Artikel 030037 (AIP Conference Proceedings; Band 1896). https://doi.org/10.1063/1.5008024
Dean A, Rolfes R, Behrens A, Bouguecha A, Hübner S, Bonk C et al. Finite strain anisotropic elasto-plastic model for the simulation of the forming and testing of metal/short fiber reinforced polymer clinch joints at room temperature. in Brabazon D, Ul Ahad I, Naher S, Hrsg., Proceedings of the 20th International ESAFORM Conference on Material Forming, ESAFORM 2017. 2017. 030037. (AIP Conference Proceedings). doi: 10.1063/1.5008024
Dean, A. ; Rolfes, R. ; Behrens, A. et al. / Finite strain anisotropic elasto-plastic model for the simulation of the forming and testing of metal/short fiber reinforced polymer clinch joints at room temperature. Proceedings of the 20th International ESAFORM Conference on Material Forming, ESAFORM 2017. Hrsg. / Dermot Brabazon ; Inam Ul Ahad ; Sumsun Naher. 2017. (AIP Conference Proceedings).
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abstract = "There is a strong trend in the automotive industry to reduce car body-, chassis- and power-train mass in order to lower carbon emissions. More wide spread use of lightweight short fiber reinforced polymer (SFRP) is a promising approach to attain this goal. This poses the challenge of how to integrate new SFRP components by joining them to traditional sheet metal structures. Recently (1), the clinching technique has been successfully applied as a suitable joining method for dissimilar material such as SFRP and Aluminum. The material pairing PA6GF30 and EN AW 5754 is chosen for this purpose due to their common application in industry. The current contribution presents a verification and validation of a finite strain anisotropic material model for SFRP developed in (2) for the FE simulation of the hybrid clinching process. The finite fiber rotation during forming and separation, and thus the change of the preferential material direction, is represented in this model. Plastic deformations in SFRP are considered in this model via an invariant based non-associated plasticity formulation following the multiplicative decomposition approach of the deformation gradient where the stress-free intermediate configuration is introduced. The model allows for six independent characterization curves. The aforementioned material model allows for a detailed simulation of the forming process as well as a simulative prediction of the shear test strength of the produced joint at room temperature.",
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AU - Dean, A.

AU - Rolfes, R.

AU - Behrens, A.

AU - Bouguecha, A.

AU - Hübner, S.

AU - Bonk, C.

AU - Grbic, N.

N1 - Funding information: RR, and AD would like to acknowledge to Dr.-Ing. Benedikt Daum, Dr.-Ing. Shahab Sahraee, Dr.-Ing. Jose Reinoso and Dr.ir. Eelco Jansen for many helpful comments and discussions. The authors acknowledge the German Research Council (DFG) for the financial support through the priority program 1640 joining by plastic deformation with contract No. RO 706/6-2.

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N2 - There is a strong trend in the automotive industry to reduce car body-, chassis- and power-train mass in order to lower carbon emissions. More wide spread use of lightweight short fiber reinforced polymer (SFRP) is a promising approach to attain this goal. This poses the challenge of how to integrate new SFRP components by joining them to traditional sheet metal structures. Recently (1), the clinching technique has been successfully applied as a suitable joining method for dissimilar material such as SFRP and Aluminum. The material pairing PA6GF30 and EN AW 5754 is chosen for this purpose due to their common application in industry. The current contribution presents a verification and validation of a finite strain anisotropic material model for SFRP developed in (2) for the FE simulation of the hybrid clinching process. The finite fiber rotation during forming and separation, and thus the change of the preferential material direction, is represented in this model. Plastic deformations in SFRP are considered in this model via an invariant based non-associated plasticity formulation following the multiplicative decomposition approach of the deformation gradient where the stress-free intermediate configuration is introduced. The model allows for six independent characterization curves. The aforementioned material model allows for a detailed simulation of the forming process as well as a simulative prediction of the shear test strength of the produced joint at room temperature.

AB - There is a strong trend in the automotive industry to reduce car body-, chassis- and power-train mass in order to lower carbon emissions. More wide spread use of lightweight short fiber reinforced polymer (SFRP) is a promising approach to attain this goal. This poses the challenge of how to integrate new SFRP components by joining them to traditional sheet metal structures. Recently (1), the clinching technique has been successfully applied as a suitable joining method for dissimilar material such as SFRP and Aluminum. The material pairing PA6GF30 and EN AW 5754 is chosen for this purpose due to their common application in industry. The current contribution presents a verification and validation of a finite strain anisotropic material model for SFRP developed in (2) for the FE simulation of the hybrid clinching process. The finite fiber rotation during forming and separation, and thus the change of the preferential material direction, is represented in this model. Plastic deformations in SFRP are considered in this model via an invariant based non-associated plasticity formulation following the multiplicative decomposition approach of the deformation gradient where the stress-free intermediate configuration is introduced. The model allows for six independent characterization curves. The aforementioned material model allows for a detailed simulation of the forming process as well as a simulative prediction of the shear test strength of the produced joint at room temperature.

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A2 - Ul Ahad, Inam

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Y2 - 26 April 2017 through 28 April 2017

ER -

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