FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autoren

  • Bernd Arno Behrens
  • Anas Bouguecha
  • Christian Bonk
  • Martin Bonhage
  • Anna Chugreeva
  • Tim Matthias
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Details

OriginalspracheEnglisch
Titel des Sammelwerks21st Symposium on Composites, 2017
Herausgeber/-innenAxel S. Herrmann
Seiten544-551
Seitenumfang8
PublikationsstatusVeröffentlicht - 3 Juli 2017
Veranstaltung21st Symposium on Composites, 2017 - Bremen, Deutschland
Dauer: 5 Juli 20177 Juli 2017

Publikationsreihe

NameKey Engineering Materials
Band742 KEM
ISSN (Print)1013-9826
ISSN (elektronisch)1662-9795

Abstract

Multi-material solutions offer numerous benefits producing tailored-made hybrid components with enhanced application-optimized properties contrary to conventional monolithic parts. However, designing of corresponding manufacturing processes is often challenging due to various technical aspects. This paper represents a process route for the manufacturing of a hybrid bevel gear by means of tailored forming technology with a focus on die forging and describes the main challenges within the forming stage. Due to local material-specific properties, uncommon material flow and complex geometry of the final part, an individual forming tool system with a geared die was accurately designed. Besides the forming tool system, the FE-based design of the forging process as well as the necessary material characterisation will be presented. Finally, the initial results of the experimental forging investigations are shown.

ASJC Scopus Sachgebiete

Zitieren

FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear. / Behrens, Bernd Arno; Bouguecha, Anas; Bonk, Christian et al.
21st Symposium on Composites, 2017. Hrsg. / Axel S. Herrmann. 2017. S. 544-551 (Key Engineering Materials; Band 742 KEM).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Behrens, BA, Bouguecha, A, Bonk, C, Bonhage, M, Chugreeva, A & Matthias, T 2017, FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear. in AS Herrmann (Hrsg.), 21st Symposium on Composites, 2017. Key Engineering Materials, Bd. 742 KEM, S. 544-551, 21st Symposium on Composites, 2017, Bremen, Deutschland, 5 Juli 2017. https://doi.org/10.4028/www.scientific.net/kem.742.544
Behrens, B. A., Bouguecha, A., Bonk, C., Bonhage, M., Chugreeva, A., & Matthias, T. (2017). FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear. In A. S. Herrmann (Hrsg.), 21st Symposium on Composites, 2017 (S. 544-551). (Key Engineering Materials; Band 742 KEM). https://doi.org/10.4028/www.scientific.net/kem.742.544
Behrens BA, Bouguecha A, Bonk C, Bonhage M, Chugreeva A, Matthias T. FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear. in Herrmann AS, Hrsg., 21st Symposium on Composites, 2017. 2017. S. 544-551. (Key Engineering Materials). doi: 10.4028/www.scientific.net/kem.742.544
Behrens, Bernd Arno ; Bouguecha, Anas ; Bonk, Christian et al. / FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear. 21st Symposium on Composites, 2017. Hrsg. / Axel S. Herrmann. 2017. S. 544-551 (Key Engineering Materials).
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abstract = "Multi-material solutions offer numerous benefits producing tailored-made hybrid components with enhanced application-optimized properties contrary to conventional monolithic parts. However, designing of corresponding manufacturing processes is often challenging due to various technical aspects. This paper represents a process route for the manufacturing of a hybrid bevel gear by means of tailored forming technology with a focus on die forging and describes the main challenges within the forming stage. Due to local material-specific properties, uncommon material flow and complex geometry of the final part, an individual forming tool system with a geared die was accurately designed. Besides the forming tool system, the FE-based design of the forging process as well as the necessary material characterisation will be presented. Finally, the initial results of the experimental forging investigations are shown.",
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AU - Behrens, Bernd Arno

AU - Bouguecha, Anas

AU - Bonk, Christian

AU - Bonhage, Martin

AU - Chugreeva, Anna

AU - Matthias, Tim

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