Fault Detection in Multi-stage Manufacturing to Improve Process Quality

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

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OriginalspracheEnglisch
Titel des Sammelwerks2022 International Conference on Control, Automation and Diagnosis, ICCAD 2022
Herausgeber (Verlag)Institute of Electrical and Electronics Engineers Inc.
ISBN (elektronisch)9781665497947
ISBN (Print)978-1-6654-9795-4
PublikationsstatusVeröffentlicht - 2022
Veranstaltung2022 International Conference on Control, Automation and Diagnosis, ICCAD 2022 - Lisbon, Portugal
Dauer: 13 Juli 202215 Juli 2022

Publikationsreihe

Name International Conference on Control, Automation and Diagnosis
ISSN (Print)2767-987X
ISSN (elektronisch)2767-9896

Abstract

Fault detection for a multi-stage manufacturing process is often challenging due to the lack of quality inspection after each individual stage. In most cases, the final product is rated by an end-of-process quality inspection. This leads to a difficult identification of the manufacturing stage in question. This paper presents a novel approach for fault detection of a multi-stage manufacturing process using machine learning. For this approach, an autoregressive model is used, which is enhanced by a neural network to create a residual between process measurements and model predictions. The residual is then evaluated to detect a fault in an individual manufacturing stage and in the experimental study a True Positive Rate of 0.79 is reached for a False Positive Rate of 0.07. The major advantage of the proposed approach is the detection of the fault without an explicit quality inspection for each individual stage.

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Fault Detection in Multi-stage Manufacturing to Improve Process Quality. / Kellermann, Christoph; Selmi, Ayoub; Brown, Dominic et al.
2022 International Conference on Control, Automation and Diagnosis, ICCAD 2022. Institute of Electrical and Electronics Engineers Inc., 2022. ( International Conference on Control, Automation and Diagnosis).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Kellermann, C, Selmi, A, Brown, D & Ostermann, J 2022, Fault Detection in Multi-stage Manufacturing to Improve Process Quality. in 2022 International Conference on Control, Automation and Diagnosis, ICCAD 2022. International Conference on Control, Automation and Diagnosis, Institute of Electrical and Electronics Engineers Inc., 2022 International Conference on Control, Automation and Diagnosis, ICCAD 2022, Lisbon, Portugal, 13 Juli 2022. https://doi.org/10.1109/ICCAD55197.2022.9853909
Kellermann, C., Selmi, A., Brown, D., & Ostermann, J. (2022). Fault Detection in Multi-stage Manufacturing to Improve Process Quality. In 2022 International Conference on Control, Automation and Diagnosis, ICCAD 2022 ( International Conference on Control, Automation and Diagnosis). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/ICCAD55197.2022.9853909
Kellermann C, Selmi A, Brown D, Ostermann J. Fault Detection in Multi-stage Manufacturing to Improve Process Quality. in 2022 International Conference on Control, Automation and Diagnosis, ICCAD 2022. Institute of Electrical and Electronics Engineers Inc. 2022. ( International Conference on Control, Automation and Diagnosis). doi: 10.1109/ICCAD55197.2022.9853909
Kellermann, Christoph ; Selmi, Ayoub ; Brown, Dominic et al. / Fault Detection in Multi-stage Manufacturing to Improve Process Quality. 2022 International Conference on Control, Automation and Diagnosis, ICCAD 2022. Institute of Electrical and Electronics Engineers Inc., 2022. ( International Conference on Control, Automation and Diagnosis).
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abstract = "Fault detection for a multi-stage manufacturing process is often challenging due to the lack of quality inspection after each individual stage. In most cases, the final product is rated by an end-of-process quality inspection. This leads to a difficult identification of the manufacturing stage in question. This paper presents a novel approach for fault detection of a multi-stage manufacturing process using machine learning. For this approach, an autoregressive model is used, which is enhanced by a neural network to create a residual between process measurements and model predictions. The residual is then evaluated to detect a fault in an individual manufacturing stage and in the experimental study a True Positive Rate of 0.79 is reached for a False Positive Rate of 0.07. The major advantage of the proposed approach is the detection of the fault without an explicit quality inspection for each individual stage.",
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T1 - Fault Detection in Multi-stage Manufacturing to Improve Process Quality

AU - Kellermann, Christoph

AU - Selmi, Ayoub

AU - Brown, Dominic

AU - Ostermann, Joern

N1 - Funding Information: ACKNOWLEDGMENT This work was supported by the Federal Ministry for Economic Affairs and Climate Action (BMWK), Germany, within the framework of the IIP-Ecosphere project.

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AB - Fault detection for a multi-stage manufacturing process is often challenging due to the lack of quality inspection after each individual stage. In most cases, the final product is rated by an end-of-process quality inspection. This leads to a difficult identification of the manufacturing stage in question. This paper presents a novel approach for fault detection of a multi-stage manufacturing process using machine learning. For this approach, an autoregressive model is used, which is enhanced by a neural network to create a residual between process measurements and model predictions. The residual is then evaluated to detect a fault in an individual manufacturing stage and in the experimental study a True Positive Rate of 0.79 is reached for a False Positive Rate of 0.07. The major advantage of the proposed approach is the detection of the fault without an explicit quality inspection for each individual stage.

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KW - fault detection

KW - multi-stage manufacturing process

KW - neural network

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Y2 - 13 July 2022 through 15 July 2022

ER -

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