Fatigue life analysis of deep rolled bearing inner rings

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OriginalspracheEnglisch
Seiten (von - bis)13-17
Seitenumfang5
FachzeitschriftProcedia CIRP
Jahrgang123
Frühes Online-Datum15 Juni 2014
PublikationsstatusVeröffentlicht - 2024
Veranstaltung7th CIRP Conference on Surface Integrity, CSI 2024 - Bremen, Deutschland
Dauer: 15 Mai 202417 Mai 2024

Abstract

The deep rolling process can influence the surface and subsurface of hardened steels, such as the bearing steel AISI 52100, due to mechanical loading and elastoplastic deformation. By intentionally adjusting the surface and subsurface properties, the fatigue life of bearing inner rings can be increased. This is among others attributed to the strengthening of surface and subsurface. Residual stresses induced by deep rolling and modifications of the material microstructure also contribute to this effect. In the investigations presented the deep rolling process parameters of rolling pressure, overlap ratio, and ball diameter were specifically selected based on previous works. Fatigue life investigations were conducted on honed and deep rolled bearing inner rings to enhance the understanding of failure mechanisms and to quantify the influence of the deep rolling process on fatigue life. It was found that the deep rolled bearing inner rings exhibit higher compressive residual stresses in the subsurface than honed rings and also showed longer fatigue life under rolling loads. Optical analyses of bearing rings that failed due to fatigue were performed to detect the failure mechanisms. The tested bearings showed classical fatigue, where cracking is initiated below the surface and propagates to the surface under further stress. Residual stresses can influence both the crack initiation and propagation.

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Fatigue life analysis of deep rolled bearing inner rings. / Breidenstein, Bernd; Poll, Gerhard; Pape, Florian et al.
in: Procedia CIRP, Jahrgang 123, 2024, S. 13-17.

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Breidenstein, B, Poll, G, Pape, F, Bergmann, B, Dechant, S & Nordmeyer, H 2024, 'Fatigue life analysis of deep rolled bearing inner rings', Procedia CIRP, Jg. 123, S. 13-17. https://doi.org/10.1016/j.procir.2024.05.005
Breidenstein B, Poll G, Pape F, Bergmann B, Dechant S, Nordmeyer H. Fatigue life analysis of deep rolled bearing inner rings. Procedia CIRP. 2024;123:13-17. Epub 2014 Jun 15. doi: 10.1016/j.procir.2024.05.005
Breidenstein, Bernd ; Poll, Gerhard ; Pape, Florian et al. / Fatigue life analysis of deep rolled bearing inner rings. in: Procedia CIRP. 2024 ; Jahrgang 123. S. 13-17.
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T1 - Fatigue life analysis of deep rolled bearing inner rings

AU - Breidenstein, Bernd

AU - Poll, Gerhard

AU - Pape, Florian

AU - Bergmann, Benjamin

AU - Dechant, Simon

AU - Nordmeyer, Henke

N1 - Publisher Copyright: © 2024 The Authors. Published by Elsevier B.V.

PY - 2024

Y1 - 2024

N2 - The deep rolling process can influence the surface and subsurface of hardened steels, such as the bearing steel AISI 52100, due to mechanical loading and elastoplastic deformation. By intentionally adjusting the surface and subsurface properties, the fatigue life of bearing inner rings can be increased. This is among others attributed to the strengthening of surface and subsurface. Residual stresses induced by deep rolling and modifications of the material microstructure also contribute to this effect. In the investigations presented the deep rolling process parameters of rolling pressure, overlap ratio, and ball diameter were specifically selected based on previous works. Fatigue life investigations were conducted on honed and deep rolled bearing inner rings to enhance the understanding of failure mechanisms and to quantify the influence of the deep rolling process on fatigue life. It was found that the deep rolled bearing inner rings exhibit higher compressive residual stresses in the subsurface than honed rings and also showed longer fatigue life under rolling loads. Optical analyses of bearing rings that failed due to fatigue were performed to detect the failure mechanisms. The tested bearings showed classical fatigue, where cracking is initiated below the surface and propagates to the surface under further stress. Residual stresses can influence both the crack initiation and propagation.

AB - The deep rolling process can influence the surface and subsurface of hardened steels, such as the bearing steel AISI 52100, due to mechanical loading and elastoplastic deformation. By intentionally adjusting the surface and subsurface properties, the fatigue life of bearing inner rings can be increased. This is among others attributed to the strengthening of surface and subsurface. Residual stresses induced by deep rolling and modifications of the material microstructure also contribute to this effect. In the investigations presented the deep rolling process parameters of rolling pressure, overlap ratio, and ball diameter were specifically selected based on previous works. Fatigue life investigations were conducted on honed and deep rolled bearing inner rings to enhance the understanding of failure mechanisms and to quantify the influence of the deep rolling process on fatigue life. It was found that the deep rolled bearing inner rings exhibit higher compressive residual stresses in the subsurface than honed rings and also showed longer fatigue life under rolling loads. Optical analyses of bearing rings that failed due to fatigue were performed to detect the failure mechanisms. The tested bearings showed classical fatigue, where cracking is initiated below the surface and propagates to the surface under further stress. Residual stresses can influence both the crack initiation and propagation.

KW - bearing rings

KW - deep rolling

KW - lifetime analysis

KW - residual stress

KW - surface integrity

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U2 - 10.1016/j.procir.2024.05.005

DO - 10.1016/j.procir.2024.05.005

M3 - Conference article

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EP - 17

JO - Procedia CIRP

JF - Procedia CIRP

SN - 2212-8271

T2 - 7th CIRP Conference on Surface Integrity, CSI 2024

Y2 - 15 May 2024 through 17 May 2024

ER -

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