Fatigue analysis of the structural components of a mechanical press cutting high-strength steels

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OriginalspracheEnglisch
Titel des SammelwerksProceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011
Seiten277-288
Seitenumfang12
PublikationsstatusVeröffentlicht - 1 Dez. 2011
Veranstaltung4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011 - Kos, Griechenland
Dauer: 20 Juni 201122 Juni 2011

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NameProceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011

Abstract

In this paper the fatigue analysis of the structural components of a high-speed press is presented. The fatigue analysis is based on the results of a hybrid multi-body simulation. During the hybrid multi-body simulation the press is virtually loaded by the forces occurring while cutting high-strength steel. The hybrid multi-body simulation was coupled with a durability software package for the fatigue analysis. A high cycle stress approach was applied for the fatigue analysis of the press frame, ram, con rods and eccentric shaft. In addition, critically dimensioned test structures were designed, manufactured and assembled to a highspeed press at the Institute of Metal Forming and Metal-Forming Machines to validate the fatigue analysis of the components of the press. The test structures were loaded due to the cutting of high-strength steel until crack initiation was detected by means of the dye penetrant inspection. The predicted and experimental determined fatigue life correlated. The simulation is based on design data and no calibration of the model was performed.

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Fatigue analysis of the structural components of a mechanical press cutting high-strength steels. / Behrens, Bernd Arno; Krimm, Richard; Wager, Christian.
Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011. 2011. S. 277-288 (Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Behrens, BA, Krimm, R & Wager, C 2011, Fatigue analysis of the structural components of a mechanical press cutting high-strength steels. in Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011. Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011, S. 277-288, 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011, Kos, Griechenland, 20 Juni 2011.
Behrens, B. A., Krimm, R., & Wager, C. (2011). Fatigue analysis of the structural components of a mechanical press cutting high-strength steels. In Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011 (S. 277-288). (Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011).
Behrens BA, Krimm R, Wager C. Fatigue analysis of the structural components of a mechanical press cutting high-strength steels. in Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011. 2011. S. 277-288. (Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011).
Behrens, Bernd Arno ; Krimm, Richard ; Wager, Christian. / Fatigue analysis of the structural components of a mechanical press cutting high-strength steels. Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011. 2011. S. 277-288 (Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011).
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title = "Fatigue analysis of the structural components of a mechanical press cutting high-strength steels",
abstract = "In this paper the fatigue analysis of the structural components of a high-speed press is presented. The fatigue analysis is based on the results of a hybrid multi-body simulation. During the hybrid multi-body simulation the press is virtually loaded by the forces occurring while cutting high-strength steel. The hybrid multi-body simulation was coupled with a durability software package for the fatigue analysis. A high cycle stress approach was applied for the fatigue analysis of the press frame, ram, con rods and eccentric shaft. In addition, critically dimensioned test structures were designed, manufactured and assembled to a highspeed press at the Institute of Metal Forming and Metal-Forming Machines to validate the fatigue analysis of the components of the press. The test structures were loaded due to the cutting of high-strength steel until crack initiation was detected by means of the dye penetrant inspection. The predicted and experimental determined fatigue life correlated. The simulation is based on design data and no calibration of the model was performed.",
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AU - Behrens, Bernd Arno

AU - Krimm, Richard

AU - Wager, Christian

PY - 2011/12/1

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N2 - In this paper the fatigue analysis of the structural components of a high-speed press is presented. The fatigue analysis is based on the results of a hybrid multi-body simulation. During the hybrid multi-body simulation the press is virtually loaded by the forces occurring while cutting high-strength steel. The hybrid multi-body simulation was coupled with a durability software package for the fatigue analysis. A high cycle stress approach was applied for the fatigue analysis of the press frame, ram, con rods and eccentric shaft. In addition, critically dimensioned test structures were designed, manufactured and assembled to a highspeed press at the Institute of Metal Forming and Metal-Forming Machines to validate the fatigue analysis of the components of the press. The test structures were loaded due to the cutting of high-strength steel until crack initiation was detected by means of the dye penetrant inspection. The predicted and experimental determined fatigue life correlated. The simulation is based on design data and no calibration of the model was performed.

AB - In this paper the fatigue analysis of the structural components of a high-speed press is presented. The fatigue analysis is based on the results of a hybrid multi-body simulation. During the hybrid multi-body simulation the press is virtually loaded by the forces occurring while cutting high-strength steel. The hybrid multi-body simulation was coupled with a durability software package for the fatigue analysis. A high cycle stress approach was applied for the fatigue analysis of the press frame, ram, con rods and eccentric shaft. In addition, critically dimensioned test structures were designed, manufactured and assembled to a highspeed press at the Institute of Metal Forming and Metal-Forming Machines to validate the fatigue analysis of the components of the press. The test structures were loaded due to the cutting of high-strength steel until crack initiation was detected by means of the dye penetrant inspection. The predicted and experimental determined fatigue life correlated. The simulation is based on design data and no calibration of the model was performed.

KW - Coupled simulation

KW - Cutting press

KW - Durability analysis

KW - Fatigue analysis

KW - High-strength steel

KW - Multi-body simulation

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