Experimental investigations on the formation of boundary layers in glass-based additive manufacturing of fused silica fibers by Laser Glass Deposition

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

  • Khodor Sleiman
  • Omar Sleiman
  • Katharina Rettschlag
  • Peter Jäschke
  • Stefan Kaierle
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Details

OriginalspracheEnglisch
Seiten (von - bis)1753-1766
Seitenumfang14
FachzeitschriftInternational Journal of Advanced Manufacturing Technology
Jahrgang135
Ausgabenummer3-4
Frühes Online-Datum11 Okt. 2024
PublikationsstatusVeröffentlicht - Nov. 2024

Abstract

Laser glass deposition is an additive manufacturing method to produce individualized glass components. This process uses a CO2 laser with a defocused beam as a heat source to additively melt-fused silica filaments. The fiber filament is fed laterally in the process zone and is deposited layer-by-layer to form 3D structures. The formation of boundary layers in conventional 3D-printing methods is a usual byproduct of the process. In this paper, the boundary layer formation of deposited fused silica filaments is investigated in detail by means of varying different process parameters such as, laser power, feed rate, laser spot diameter, and printing strategy. This involves examining both thin-walled and thick-walled test specimens. Quality characteristics like the surface roughness and the optical transmission are analyzed for the printed specimen. Finally, fully transparent structures with surface roughness below 100 nm and a transparency of 90% could be printed boundary layer-free and without post-processing.

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Experimental investigations on the formation of boundary layers in glass-based additive manufacturing of fused silica fibers by Laser Glass Deposition. / Sleiman, Khodor; Sleiman, Omar; Rettschlag, Katharina et al.
in: International Journal of Advanced Manufacturing Technology, Jahrgang 135, Nr. 3-4, 11.2024, S. 1753-1766.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Sleiman K, Sleiman O, Rettschlag K, Jäschke P, Kaierle S. Experimental investigations on the formation of boundary layers in glass-based additive manufacturing of fused silica fibers by Laser Glass Deposition. International Journal of Advanced Manufacturing Technology. 2024 Nov;135(3-4):1753-1766. Epub 2024 Okt 11. doi: 10.1007/s00170-024-14586-5
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abstract = "Laser glass deposition is an additive manufacturing method to produce individualized glass components. This process uses a CO2 laser with a defocused beam as a heat source to additively melt-fused silica filaments. The fiber filament is fed laterally in the process zone and is deposited layer-by-layer to form 3D structures. The formation of boundary layers in conventional 3D-printing methods is a usual byproduct of the process. In this paper, the boundary layer formation of deposited fused silica filaments is investigated in detail by means of varying different process parameters such as, laser power, feed rate, laser spot diameter, and printing strategy. This involves examining both thin-walled and thick-walled test specimens. Quality characteristics like the surface roughness and the optical transmission are analyzed for the printed specimen. Finally, fully transparent structures with surface roughness below 100 nm and a transparency of 90% could be printed boundary layer-free and without post-processing.",
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AU - Sleiman, Khodor

AU - Sleiman, Omar

AU - Rettschlag, Katharina

AU - Jäschke, Peter

AU - Kaierle, Stefan

N1 - Publisher Copyright: © The Author(s) 2024.

PY - 2024/11

Y1 - 2024/11

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