Experimental Investigation of Endogenous Lubrication during Cold Upsetting of Sintered Powder Metallurgical Components

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

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OriginalspracheEnglisch
Titel des SammelwerksTribology in Manufacturing Processes and Joining by Plastic Deformation II
Herausgeber/-innenNiels Bay, Chris V. Nielsen
Seiten163-170
Seitenumfang8
PublikationsstatusVeröffentlicht - 24 Apr. 2018
Veranstaltung8th International Conference on Tribology in Manufacturing Processes and Joining by Plastic Deformation, ICTMP 2018 - Elsinore, Dänemark
Dauer: 24 Juni 201826 Juni 2018

Publikationsreihe

NameKey Engineering Materials
Band767 KEM
ISSN (Print)1013-9826
ISSN (elektronisch)1662-9795

Abstract

Lubrication is essential in metal forming processes. As an example, it has a significant effect on the extent of homogeneity of forming and the resulting component surface. Thus, an adequate lubrication technique is required for a consistent part quality. In this contribution a new lubrication approach for cold bulk metal forming is presented. By exploiting the process-related porosity of powder metallurgical (PM) components as a lubricant storage, the resulting pressure of a forming process forces the stored oil to leak out lubricating the process. As a result, advantages like a decrease of process time because of the omission of the additional lubrication step, and an increased deformability due to compensation of lubricating film break are expected. Besides that, the porosity of the PM component is reduced leading to improved mechanical properties. Experimental investigations with cylindrical PM components were carried out by compression tests in dependence of initial porosity, impregnation time and lubricant. It was found that the required maximum load is reduced by up to 39 % by applying the new lubrication method. In addition, relative densities up to 99 % are reached after deformation.

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Experimental Investigation of Endogenous Lubrication during Cold Upsetting of Sintered Powder Metallurgical Components. / Behrens, Bernd Arno; Brunotte, Kai; Bohr, Dieter.
Tribology in Manufacturing Processes and Joining by Plastic Deformation II. Hrsg. / Niels Bay; Chris V. Nielsen. 2018. S. 163-170 (Key Engineering Materials; Band 767 KEM).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Behrens, BA, Brunotte, K & Bohr, D 2018, Experimental Investigation of Endogenous Lubrication during Cold Upsetting of Sintered Powder Metallurgical Components. in N Bay & CV Nielsen (Hrsg.), Tribology in Manufacturing Processes and Joining by Plastic Deformation II. Key Engineering Materials, Bd. 767 KEM, S. 163-170, 8th International Conference on Tribology in Manufacturing Processes and Joining by Plastic Deformation, ICTMP 2018, Elsinore, Dänemark, 24 Juni 2018. https://doi.org/10.4028/www.scientific.net/kem.767.163
Behrens, B. A., Brunotte, K., & Bohr, D. (2018). Experimental Investigation of Endogenous Lubrication during Cold Upsetting of Sintered Powder Metallurgical Components. In N. Bay, & C. V. Nielsen (Hrsg.), Tribology in Manufacturing Processes and Joining by Plastic Deformation II (S. 163-170). (Key Engineering Materials; Band 767 KEM). https://doi.org/10.4028/www.scientific.net/kem.767.163
Behrens BA, Brunotte K, Bohr D. Experimental Investigation of Endogenous Lubrication during Cold Upsetting of Sintered Powder Metallurgical Components. in Bay N, Nielsen CV, Hrsg., Tribology in Manufacturing Processes and Joining by Plastic Deformation II. 2018. S. 163-170. (Key Engineering Materials). doi: 10.4028/www.scientific.net/kem.767.163
Behrens, Bernd Arno ; Brunotte, Kai ; Bohr, Dieter. / Experimental Investigation of Endogenous Lubrication during Cold Upsetting of Sintered Powder Metallurgical Components. Tribology in Manufacturing Processes and Joining by Plastic Deformation II. Hrsg. / Niels Bay ; Chris V. Nielsen. 2018. S. 163-170 (Key Engineering Materials).
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AU - Behrens, Bernd Arno

AU - Brunotte, Kai

AU - Bohr, Dieter

N1 - Funding Information: The presented results are based on the research project “Substitution of conventional mold lubrication by using self-lubricating raw parts in sinter forging”, Project number Be1691 184-1. The authors would like to thank the German Research Foundation (DFG) for the financial support. Publisher Copyright: © 2018 Trans Tech Publications, Switzerland.

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N2 - Lubrication is essential in metal forming processes. As an example, it has a significant effect on the extent of homogeneity of forming and the resulting component surface. Thus, an adequate lubrication technique is required for a consistent part quality. In this contribution a new lubrication approach for cold bulk metal forming is presented. By exploiting the process-related porosity of powder metallurgical (PM) components as a lubricant storage, the resulting pressure of a forming process forces the stored oil to leak out lubricating the process. As a result, advantages like a decrease of process time because of the omission of the additional lubrication step, and an increased deformability due to compensation of lubricating film break are expected. Besides that, the porosity of the PM component is reduced leading to improved mechanical properties. Experimental investigations with cylindrical PM components were carried out by compression tests in dependence of initial porosity, impregnation time and lubricant. It was found that the required maximum load is reduced by up to 39 % by applying the new lubrication method. In addition, relative densities up to 99 % are reached after deformation.

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