Experimental and numerical analysis of hard turning with multi-chamfered cutting edges

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

  • F.c. Magalhães
  • C.e.h. Ventura
  • A.m. Abrão
  • B. Denkena

Externe Organisationen

  • Universidade Federal de Minas Gerais
  • Universidade Federal de São Carlos (UFSCar)
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Seiten (von - bis)126-134
Seitenumfang9
FachzeitschriftJournal of manufacturing processes
Jahrgang49
Frühes Online-Datum29 Nov. 2019
PublikationsstatusVeröffentlicht - Jan. 2020

Abstract

The application of customized edge geometries in hard turning prepared by the discretization of edge rounding in several chamfers is expected to contribute to the increase of tool life and induction of compressive residual stresses, confirmed by experimental observations. Additionally, this paper presents numerical simulations of hard turning using finite element analysis in order to provide a better understanding of the mechanical and thermal loads involved in cutting, considering the variation of the number of chamfers used to discretize the edge. It is demonstrated that the higher number of chamfers, the higher the mechanical load on the edge, although the thermal load is not affected (as a result of the increase in contact area, which contributes to a better distribution of the thermal energy). Thus, in the investigated process, mechanical load is the main responsible phenomenon for alterations in tool life.

ASJC Scopus Sachgebiete

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Experimental and numerical analysis of hard turning with multi-chamfered cutting edges. / Magalhães, F.c.; Ventura, C.e.h.; Abrão, A.m. et al.
in: Journal of manufacturing processes, Jahrgang 49, 01.2020, S. 126-134.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Magalhães FC, Ventura CEH, Abrão AM, Denkena B. Experimental and numerical analysis of hard turning with multi-chamfered cutting edges. Journal of manufacturing processes. 2020 Jan;49:126-134. Epub 2019 Nov 29. doi: 10.1016/j.jmapro.2019.11.025
Magalhães, F.c. ; Ventura, C.e.h. ; Abrão, A.m. et al. / Experimental and numerical analysis of hard turning with multi-chamfered cutting edges. in: Journal of manufacturing processes. 2020 ; Jahrgang 49. S. 126-134.
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abstract = "The application of customized edge geometries in hard turning prepared by the discretization of edge rounding in several chamfers is expected to contribute to the increase of tool life and induction of compressive residual stresses, confirmed by experimental observations. Additionally, this paper presents numerical simulations of hard turning using finite element analysis in order to provide a better understanding of the mechanical and thermal loads involved in cutting, considering the variation of the number of chamfers used to discretize the edge. It is demonstrated that the higher number of chamfers, the higher the mechanical load on the edge, although the thermal load is not affected (as a result of the increase in contact area, which contributes to a better distribution of the thermal energy). Thus, in the investigated process, mechanical load is the main responsible phenomenon for alterations in tool life.",
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AU - Ventura, C.e.h.

AU - Abrão, A.m.

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