Energy-efficient control of dust extraction for the machining of fibre-reinforced plastics

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autoren

  • Berend Denkena
  • Benjamin Bergmann
  • Björn Holger Rahner
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Titel des Sammelwerks6th CIRP Global Web Conference, CIRPe 2018
UntertitelEnvisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era
Herausgeber/-innenAlessandro Simeone, Paolo C. Priarone
Herausgeber (Verlag)Elsevier Science B.V.
Seiten49-54
Seitenumfang6
ISBN (elektronisch)9781510875692
PublikationsstatusVeröffentlicht - 24 Nov. 2018
Veranstaltung6th CIRP Global Web Conference, CIRPe 2018 -
Dauer: 23 Okt. 201825 Okt. 2018

Publikationsreihe

NameProcedia CIRP
Band78
ISSN (Print)2212-8271

Abstract

Fibre-reinforced plastics (FRPs) are becoming increasingly important in aerospace and automotive applications. However, dry machining of FRPs generates abrasive and electrically conductive dust particles that can furthermore cause explosive dust-air mixtures in the enclosed workspace of the machine tool. In order to protect the machine operator and the machine tool, powerful extraction systems (engine power > 5 kW) are usually installed and operated with a constant flow rate, resulting in a significant increase of the machine tool's overall energy requirement. This paper introduces a novel approach for a demand-oriented control of the flow rate to increase the energy efficiency of dust extraction systems. The objective of the developed control mechanisms is to maintain the maximum permissible dust limit with minimum energy demand. A low-cost dust sensor serves as a feedback system for the applied control mechanism. In a further stage, a force measuring platform was added to provide additional signals for an increased performance of the controlled system. To evaluate the presented approach, milling tests were carried out with carbon-fibre-reinforced plastic (CFRP). The experimental results show that the energy requirement can be reduced by up to 70%.

ASJC Scopus Sachgebiete

Ziele für nachhaltige Entwicklung

Zitieren

Energy-efficient control of dust extraction for the machining of fibre-reinforced plastics. / Denkena, Berend; Bergmann, Benjamin; Rahner, Björn Holger.
6th CIRP Global Web Conference, CIRPe 2018: Envisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era. Hrsg. / Alessandro Simeone; Paolo C. Priarone. Elsevier Science B.V., 2018. S. 49-54 (Procedia CIRP; Band 78).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Denkena, B, Bergmann, B & Rahner, BH 2018, Energy-efficient control of dust extraction for the machining of fibre-reinforced plastics. in A Simeone & PC Priarone (Hrsg.), 6th CIRP Global Web Conference, CIRPe 2018: Envisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era. Procedia CIRP, Bd. 78, Elsevier Science B.V., S. 49-54, 6th CIRP Global Web Conference, CIRPe 2018, 23 Okt. 2018. https://doi.org/10.1016/j.procir.2018.08.178
Denkena, B., Bergmann, B., & Rahner, B. H. (2018). Energy-efficient control of dust extraction for the machining of fibre-reinforced plastics. In A. Simeone, & P. C. Priarone (Hrsg.), 6th CIRP Global Web Conference, CIRPe 2018: Envisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era (S. 49-54). (Procedia CIRP; Band 78). Elsevier Science B.V.. https://doi.org/10.1016/j.procir.2018.08.178
Denkena B, Bergmann B, Rahner BH. Energy-efficient control of dust extraction for the machining of fibre-reinforced plastics. in Simeone A, Priarone PC, Hrsg., 6th CIRP Global Web Conference, CIRPe 2018: Envisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era. Elsevier Science B.V. 2018. S. 49-54. (Procedia CIRP). doi: 10.1016/j.procir.2018.08.178
Denkena, Berend ; Bergmann, Benjamin ; Rahner, Björn Holger. / Energy-efficient control of dust extraction for the machining of fibre-reinforced plastics. 6th CIRP Global Web Conference, CIRPe 2018: Envisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era. Hrsg. / Alessandro Simeone ; Paolo C. Priarone. Elsevier Science B.V., 2018. S. 49-54 (Procedia CIRP).
Download
@inproceedings{2e1bf96f88ef4c12a04b6e9240d1906f,
title = "Energy-efficient control of dust extraction for the machining of fibre-reinforced plastics",
abstract = "Fibre-reinforced plastics (FRPs) are becoming increasingly important in aerospace and automotive applications. However, dry machining of FRPs generates abrasive and electrically conductive dust particles that can furthermore cause explosive dust-air mixtures in the enclosed workspace of the machine tool. In order to protect the machine operator and the machine tool, powerful extraction systems (engine power > 5 kW) are usually installed and operated with a constant flow rate, resulting in a significant increase of the machine tool's overall energy requirement. This paper introduces a novel approach for a demand-oriented control of the flow rate to increase the energy efficiency of dust extraction systems. The objective of the developed control mechanisms is to maintain the maximum permissible dust limit with minimum energy demand. A low-cost dust sensor serves as a feedback system for the applied control mechanism. In a further stage, a force measuring platform was added to provide additional signals for an increased performance of the controlled system. To evaluate the presented approach, milling tests were carried out with carbon-fibre-reinforced plastic (CFRP). The experimental results show that the energy requirement can be reduced by up to 70%.",
keywords = "dry machining, dust sensor, energy-efficient control, extraction system, Fibre-reinforced plastics",
author = "Berend Denkena and Benjamin Bergmann and Rahner, {Bj{\"o}rn Holger}",
note = "Funding information: This research and development project is funded by the German Federal Ministry of Education and Research (BMBF) within the programme “Innovations for omT orrow{\textquoteright}s Production, Services, and Work” (02P14A161). he T authors are responsible for the contents of this publication.; 6th CIRP Global Web Conference, CIRPe 2018 ; Conference date: 23-10-2018 Through 25-10-2018",
year = "2018",
month = nov,
day = "24",
doi = "10.1016/j.procir.2018.08.178",
language = "English",
series = "Procedia CIRP",
publisher = "Elsevier Science B.V.",
pages = "49--54",
editor = "Alessandro Simeone and Priarone, {Paolo C.}",
booktitle = "6th CIRP Global Web Conference, CIRPe 2018",
address = "Netherlands",

}

Download

TY - GEN

T1 - Energy-efficient control of dust extraction for the machining of fibre-reinforced plastics

AU - Denkena, Berend

AU - Bergmann, Benjamin

AU - Rahner, Björn Holger

N1 - Funding information: This research and development project is funded by the German Federal Ministry of Education and Research (BMBF) within the programme “Innovations for omT orrow’s Production, Services, and Work” (02P14A161). he T authors are responsible for the contents of this publication.

PY - 2018/11/24

Y1 - 2018/11/24

N2 - Fibre-reinforced plastics (FRPs) are becoming increasingly important in aerospace and automotive applications. However, dry machining of FRPs generates abrasive and electrically conductive dust particles that can furthermore cause explosive dust-air mixtures in the enclosed workspace of the machine tool. In order to protect the machine operator and the machine tool, powerful extraction systems (engine power > 5 kW) are usually installed and operated with a constant flow rate, resulting in a significant increase of the machine tool's overall energy requirement. This paper introduces a novel approach for a demand-oriented control of the flow rate to increase the energy efficiency of dust extraction systems. The objective of the developed control mechanisms is to maintain the maximum permissible dust limit with minimum energy demand. A low-cost dust sensor serves as a feedback system for the applied control mechanism. In a further stage, a force measuring platform was added to provide additional signals for an increased performance of the controlled system. To evaluate the presented approach, milling tests were carried out with carbon-fibre-reinforced plastic (CFRP). The experimental results show that the energy requirement can be reduced by up to 70%.

AB - Fibre-reinforced plastics (FRPs) are becoming increasingly important in aerospace and automotive applications. However, dry machining of FRPs generates abrasive and electrically conductive dust particles that can furthermore cause explosive dust-air mixtures in the enclosed workspace of the machine tool. In order to protect the machine operator and the machine tool, powerful extraction systems (engine power > 5 kW) are usually installed and operated with a constant flow rate, resulting in a significant increase of the machine tool's overall energy requirement. This paper introduces a novel approach for a demand-oriented control of the flow rate to increase the energy efficiency of dust extraction systems. The objective of the developed control mechanisms is to maintain the maximum permissible dust limit with minimum energy demand. A low-cost dust sensor serves as a feedback system for the applied control mechanism. In a further stage, a force measuring platform was added to provide additional signals for an increased performance of the controlled system. To evaluate the presented approach, milling tests were carried out with carbon-fibre-reinforced plastic (CFRP). The experimental results show that the energy requirement can be reduced by up to 70%.

KW - dry machining

KW - dust sensor

KW - energy-efficient control

KW - extraction system

KW - Fibre-reinforced plastics

UR - http://www.scopus.com/inward/record.url?scp=85059879843&partnerID=8YFLogxK

U2 - 10.1016/j.procir.2018.08.178

DO - 10.1016/j.procir.2018.08.178

M3 - Conference contribution

AN - SCOPUS:85059879843

T3 - Procedia CIRP

SP - 49

EP - 54

BT - 6th CIRP Global Web Conference, CIRPe 2018

A2 - Simeone, Alessandro

A2 - Priarone, Paolo C.

PB - Elsevier Science B.V.

T2 - 6th CIRP Global Web Conference, CIRPe 2018

Y2 - 23 October 2018 through 25 October 2018

ER -