Enabling electromagnetic levitation technology for ultra-precision high performance machining

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autoren

  • Berend Denkena
  • Benjamin Bergmann
  • Rudolf Krüger
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Details

OriginalspracheEnglisch
Titel des SammelwerksEuropean Society for Precision Engineering and Nanotechnology, Conference Proceedings - 18th International Conference and Exhibition, EUSPEN 2018
Herausgeber/-innenO. Riemer, Enrico Savio, D. Billington, R. K. Leach, D. Phillips
Seiten161-162
Seitenumfang2
PublikationsstatusVeröffentlicht - 5 Juni 2018
Veranstaltung18th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2018 - Venice, Italien
Dauer: 4 Juni 20188 Juni 2018

Publikationsreihe

NameEuropean Society for Precision Engineering and Nanotechnology, Conference Proceedings - 18th International Conference and Exhibition, EUSPEN 2018

Abstract

Currently, the feed axes of ultra-precision machine tools are limited to low feed rates and accelerations in order to achieve a position accuracy in the nanometre range. In this context, the use of electromagnetic guides presents a promising approach to remedy current productivity restriction in ultra-precision machining. However, transfering electromagnetic levitation technology to ultra-precision high performance cutting requires a diligent revision of the guiding system's integral components. This contribution expands on the capacitive air gap measurement system of an electromagnetic linear guide prototype for use in ultra-precision machining. Starting with an analysis and evaluation of existing disturbance variables, applicable measures were derived to reduce the signal noise due to interference of the electromagnets with the capacitive probes. Further on, the thermal behaviour of the optimised actuator design was investigated to determine the coil temperature increase and the thermal deflection at the air gap sensor. Consequently, a thermal steady state was identified and the signal noise was reduced by 44%.

ASJC Scopus Sachgebiete

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Enabling electromagnetic levitation technology for ultra-precision high performance machining. / Denkena, Berend; Bergmann, Benjamin; Krüger, Rudolf.
European Society for Precision Engineering and Nanotechnology, Conference Proceedings - 18th International Conference and Exhibition, EUSPEN 2018. Hrsg. / O. Riemer; Enrico Savio; D. Billington; R. K. Leach; D. Phillips. 2018. S. 161-162 (European Society for Precision Engineering and Nanotechnology, Conference Proceedings - 18th International Conference and Exhibition, EUSPEN 2018).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Denkena, B, Bergmann, B & Krüger, R 2018, Enabling electromagnetic levitation technology for ultra-precision high performance machining. in O Riemer, E Savio, D Billington, RK Leach & D Phillips (Hrsg.), European Society for Precision Engineering and Nanotechnology, Conference Proceedings - 18th International Conference and Exhibition, EUSPEN 2018. European Society for Precision Engineering and Nanotechnology, Conference Proceedings - 18th International Conference and Exhibition, EUSPEN 2018, S. 161-162, 18th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2018, Venice, Italien, 4 Juni 2018. <https://www.euspen.eu/resource/enabling-electromagnetic-levitation-technology-for-ultra-precision-high-performance-machining/>
Denkena, B., Bergmann, B., & Krüger, R. (2018). Enabling electromagnetic levitation technology for ultra-precision high performance machining. In O. Riemer, E. Savio, D. Billington, R. K. Leach, & D. Phillips (Hrsg.), European Society for Precision Engineering and Nanotechnology, Conference Proceedings - 18th International Conference and Exhibition, EUSPEN 2018 (S. 161-162). (European Society for Precision Engineering and Nanotechnology, Conference Proceedings - 18th International Conference and Exhibition, EUSPEN 2018). https://www.euspen.eu/resource/enabling-electromagnetic-levitation-technology-for-ultra-precision-high-performance-machining/
Denkena B, Bergmann B, Krüger R. Enabling electromagnetic levitation technology for ultra-precision high performance machining. in Riemer O, Savio E, Billington D, Leach RK, Phillips D, Hrsg., European Society for Precision Engineering and Nanotechnology, Conference Proceedings - 18th International Conference and Exhibition, EUSPEN 2018. 2018. S. 161-162. (European Society for Precision Engineering and Nanotechnology, Conference Proceedings - 18th International Conference and Exhibition, EUSPEN 2018).
Denkena, Berend ; Bergmann, Benjamin ; Krüger, Rudolf. / Enabling electromagnetic levitation technology for ultra-precision high performance machining. European Society for Precision Engineering and Nanotechnology, Conference Proceedings - 18th International Conference and Exhibition, EUSPEN 2018. Hrsg. / O. Riemer ; Enrico Savio ; D. Billington ; R. K. Leach ; D. Phillips. 2018. S. 161-162 (European Society for Precision Engineering and Nanotechnology, Conference Proceedings - 18th International Conference and Exhibition, EUSPEN 2018).
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abstract = "Currently, the feed axes of ultra-precision machine tools are limited to low feed rates and accelerations in order to achieve a position accuracy in the nanometre range. In this context, the use of electromagnetic guides presents a promising approach to remedy current productivity restriction in ultra-precision machining. However, transfering electromagnetic levitation technology to ultra-precision high performance cutting requires a diligent revision of the guiding system's integral components. This contribution expands on the capacitive air gap measurement system of an electromagnetic linear guide prototype for use in ultra-precision machining. Starting with an analysis and evaluation of existing disturbance variables, applicable measures were derived to reduce the signal noise due to interference of the electromagnets with the capacitive probes. Further on, the thermal behaviour of the optimised actuator design was investigated to determine the coil temperature increase and the thermal deflection at the air gap sensor. Consequently, a thermal steady state was identified and the signal noise was reduced by 44%.",
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