Direct Deposition of Thin-Film Strain Gauges with a New Coating System for Elevated Temperatures

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OriginalspracheEnglisch
Titel des SammelwerksIEEE Sensors, SENSORS 2020
UntertitelConference Proceedings
Herausgeber (Verlag)Institute of Electrical and Electronics Engineers Inc.
ISBN (elektronisch)9781728168012
ISBN (Print)978-1-7281-6802-9
PublikationsstatusVeröffentlicht - 2020
Veranstaltung2020 IEEE Sensors, SENSORS 2020 - Virtual, Rotterdam, Niederlande
Dauer: 25 Okt. 202028 Okt. 2020

Abstract

This paper shows, that in comparison to conventional polymer foil-based metal strain gauges, sputtered thin-film metal strain gauges enable new measurement positions in harsh environments because of their reduced thickness, fulfilling the modern needs of special industry applications such as drilling bottom hole assemblies. It requires the possibility to sputter directly on components of any size. This is achieved by a novel patented coating system, invented at the IMPT. Due to the direct deposition, there is potential for optimized temperature behavior and higher accuracy that should be shown in this work. After the development of Constantan strain gauges with a low temperature coefficient of resistance (TCR) of-51.5 ppm/°C and a temperature-independent k-factor of 2.05, half-bridge measurement results showed an outstanding temperature compensation capability with a corrected maximum error of just 10 μm/m up to 210 °C while being exposed to varying strain.

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Direct Deposition of Thin-Film Strain Gauges with a New Coating System for Elevated Temperatures. / Ottermann, Rico; Klaas, Daniel; Dencker, Folke et al.
IEEE Sensors, SENSORS 2020: Conference Proceedings. Institute of Electrical and Electronics Engineers Inc., 2020. 9278661.

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Ottermann, R, Klaas, D, Dencker, F, Wurz, MC, Hoheisel, D, Rottengatter, P & Kruspe, T 2020, Direct Deposition of Thin-Film Strain Gauges with a New Coating System for Elevated Temperatures. in IEEE Sensors, SENSORS 2020: Conference Proceedings., 9278661, Institute of Electrical and Electronics Engineers Inc., 2020 IEEE Sensors, SENSORS 2020, Virtual, Rotterdam, Niederlande, 25 Okt. 2020. https://doi.org/10.1109/SENSORS47125.2020.9278661
Ottermann, R., Klaas, D., Dencker, F., Wurz, M. C., Hoheisel, D., Rottengatter, P., & Kruspe, T. (2020). Direct Deposition of Thin-Film Strain Gauges with a New Coating System for Elevated Temperatures. In IEEE Sensors, SENSORS 2020: Conference Proceedings Artikel 9278661 Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/SENSORS47125.2020.9278661
Ottermann R, Klaas D, Dencker F, Wurz MC, Hoheisel D, Rottengatter P et al. Direct Deposition of Thin-Film Strain Gauges with a New Coating System for Elevated Temperatures. in IEEE Sensors, SENSORS 2020: Conference Proceedings. Institute of Electrical and Electronics Engineers Inc. 2020. 9278661 doi: 10.1109/SENSORS47125.2020.9278661
Ottermann, Rico ; Klaas, Daniel ; Dencker, Folke et al. / Direct Deposition of Thin-Film Strain Gauges with a New Coating System for Elevated Temperatures. IEEE Sensors, SENSORS 2020: Conference Proceedings. Institute of Electrical and Electronics Engineers Inc., 2020.
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title = "Direct Deposition of Thin-Film Strain Gauges with a New Coating System for Elevated Temperatures",
abstract = "This paper shows, that in comparison to conventional polymer foil-based metal strain gauges, sputtered thin-film metal strain gauges enable new measurement positions in harsh environments because of their reduced thickness, fulfilling the modern needs of special industry applications such as drilling bottom hole assemblies. It requires the possibility to sputter directly on components of any size. This is achieved by a novel patented coating system, invented at the IMPT. Due to the direct deposition, there is potential for optimized temperature behavior and higher accuracy that should be shown in this work. After the development of Constantan strain gauges with a low temperature coefficient of resistance (TCR) of-51.5 ppm/°C and a temperature-independent k-factor of 2.05, half-bridge measurement results showed an outstanding temperature compensation capability with a corrected maximum error of just 10 μm/m up to 210 °C while being exposed to varying strain. ",
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author = "Rico Ottermann and Daniel Klaas and Folke Dencker and Wurz, {Marc Christopher} and Dominik Hoheisel and Peter Rottengatter and Thomas Kruspe",
note = "Funding Information: ACKNOWLEDGMENT The authors thank the German Research Foundation that funded this work as part of the Collaborative Research Centre 653 “Gentelligent Components in their Lifecycle” within the transfer project T14. Funding Information: Financed by the German Research Foundation as part of the Collaborative Research Centre 653 within the transfer project T14. ; 2020 IEEE Sensors, SENSORS 2020 ; Conference date: 25-10-2020 Through 28-10-2020",
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AU - Ottermann, Rico

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AU - Dencker, Folke

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AU - Hoheisel, Dominik

AU - Rottengatter, Peter

AU - Kruspe, Thomas

N1 - Funding Information: ACKNOWLEDGMENT The authors thank the German Research Foundation that funded this work as part of the Collaborative Research Centre 653 “Gentelligent Components in their Lifecycle” within the transfer project T14. Funding Information: Financed by the German Research Foundation as part of the Collaborative Research Centre 653 within the transfer project T14.

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N2 - This paper shows, that in comparison to conventional polymer foil-based metal strain gauges, sputtered thin-film metal strain gauges enable new measurement positions in harsh environments because of their reduced thickness, fulfilling the modern needs of special industry applications such as drilling bottom hole assemblies. It requires the possibility to sputter directly on components of any size. This is achieved by a novel patented coating system, invented at the IMPT. Due to the direct deposition, there is potential for optimized temperature behavior and higher accuracy that should be shown in this work. After the development of Constantan strain gauges with a low temperature coefficient of resistance (TCR) of-51.5 ppm/°C and a temperature-independent k-factor of 2.05, half-bridge measurement results showed an outstanding temperature compensation capability with a corrected maximum error of just 10 μm/m up to 210 °C while being exposed to varying strain.

AB - This paper shows, that in comparison to conventional polymer foil-based metal strain gauges, sputtered thin-film metal strain gauges enable new measurement positions in harsh environments because of their reduced thickness, fulfilling the modern needs of special industry applications such as drilling bottom hole assemblies. It requires the possibility to sputter directly on components of any size. This is achieved by a novel patented coating system, invented at the IMPT. Due to the direct deposition, there is potential for optimized temperature behavior and higher accuracy that should be shown in this work. After the development of Constantan strain gauges with a low temperature coefficient of resistance (TCR) of-51.5 ppm/°C and a temperature-independent k-factor of 2.05, half-bridge measurement results showed an outstanding temperature compensation capability with a corrected maximum error of just 10 μm/m up to 210 °C while being exposed to varying strain.

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KW - k-factor

KW - sputtering

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BT - IEEE Sensors, SENSORS 2020

PB - Institute of Electrical and Electronics Engineers Inc.

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ER -

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