Development of a Combined Process of Organic Sheet forming and GMT Compression Molding

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Autorschaft

  • Bernd Arno Behrens
  • Sven Hübner
  • Christian Bonk
  • Florian Bohne
  • Moritz Micke-Camuz
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Details

OriginalspracheEnglisch
Seiten (von - bis)101-106
Seitenumfang6
FachzeitschriftProcedia Engineering
Jahrgang207
PublikationsstatusVeröffentlicht - 15 Nov. 2017
VeranstaltungInternational Conference on the Technology of Plasticity, ICTP 2017 - Hucisko, Großbritannien / Vereinigtes Königreich
Dauer: 17 Sept. 201722 Sept. 2017

Abstract

This research describes the development of a combined one-step process of complex organic sheet forming and GMT (Glass Mat Thermoplastics) compression molding which can be integrated in processes using conventional stamping technology. Hence, no additional injection molding step is required. Compression molding allows adding a third dimension to the two-dimensional organic sheet. Thus, reinforcements or screw connection points can be produced out of complex 3D-structures with fiber lengths up to 40 mm. While forming simulations for both separate processes already exist to a certain degree of maturity, the coupling of organic sheet forming and GMT compression molding in one software tool involves major challenges. This paper presents a solution approach that depicts the combined process in a single FE-based forming simulation carried out with LS Dyna. The investigation was mainly focused on the interaction between the two materials and the temperature distribution which largely influences the forming effects and the bonding of the materials to one another.

ASJC Scopus Sachgebiete

Zitieren

Development of a Combined Process of Organic Sheet forming and GMT Compression Molding. / Behrens, Bernd Arno; Hübner, Sven; Bonk, Christian et al.
in: Procedia Engineering, Jahrgang 207, 15.11.2017, S. 101-106.

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Behrens, BA, Hübner, S, Bonk, C, Bohne, F & Micke-Camuz, M 2017, 'Development of a Combined Process of Organic Sheet forming and GMT Compression Molding', Procedia Engineering, Jg. 207, S. 101-106. https://doi.org/10.1016/j.proeng.2017.10.745
Behrens, B. A., Hübner, S., Bonk, C., Bohne, F., & Micke-Camuz, M. (2017). Development of a Combined Process of Organic Sheet forming and GMT Compression Molding. Procedia Engineering, 207, 101-106. https://doi.org/10.1016/j.proeng.2017.10.745
Behrens BA, Hübner S, Bonk C, Bohne F, Micke-Camuz M. Development of a Combined Process of Organic Sheet forming and GMT Compression Molding. Procedia Engineering. 2017 Nov 15;207:101-106. doi: 10.1016/j.proeng.2017.10.745
Behrens, Bernd Arno ; Hübner, Sven ; Bonk, Christian et al. / Development of a Combined Process of Organic Sheet forming and GMT Compression Molding. in: Procedia Engineering. 2017 ; Jahrgang 207. S. 101-106.
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AU - Behrens, Bernd Arno

AU - Hübner, Sven

AU - Bonk, Christian

AU - Bohne, Florian

AU - Micke-Camuz, Moritz

N1 - Publisher Copyright: © 2017 The Authors. Published by Elsevier Ltd.

PY - 2017/11/15

Y1 - 2017/11/15

N2 - This research describes the development of a combined one-step process of complex organic sheet forming and GMT (Glass Mat Thermoplastics) compression molding which can be integrated in processes using conventional stamping technology. Hence, no additional injection molding step is required. Compression molding allows adding a third dimension to the two-dimensional organic sheet. Thus, reinforcements or screw connection points can be produced out of complex 3D-structures with fiber lengths up to 40 mm. While forming simulations for both separate processes already exist to a certain degree of maturity, the coupling of organic sheet forming and GMT compression molding in one software tool involves major challenges. This paper presents a solution approach that depicts the combined process in a single FE-based forming simulation carried out with LS Dyna. The investigation was mainly focused on the interaction between the two materials and the temperature distribution which largely influences the forming effects and the bonding of the materials to one another.

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