Design, preparation and cutting performance of bionic cutting tools based on head microstructures of dung beetle

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

  • Changtang You
  • Guolong Zhao
  • Xuyang Chu
  • Wei Zhou
  • Yangyang Long
  • Yunsong Lian

Externe Organisationen

  • Xiamen University
  • Nanjing University of Aeronautics and Astronautics
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Seiten (von - bis)129-135
Seitenumfang7
FachzeitschriftJournal of Manufacturing Processes
Jahrgang58
Frühes Online-Datum15 Aug. 2020
PublikationsstatusVeröffentlicht - Okt. 2020

Abstract

Metal cutting plays an important role in modern machining industry, but the cutting tool wear strictly restricts the processing efficiency and tool lifetime. Some billions of years of evolutionary natural creatures have the anti-friction function that scientists are eager to have in their cutting tools. Thus, two kinds of bionic cutting tools were designed based on the surface structure of dung beetle head in this article. Moreover, such tools were fabricated with laser processing based on YS8 cemented carbide cutting inserts. Ti6Al4V dry cutting experiment was carried out at CA6136 turning machine by bionic cutting tool (ap = 0.3 mm, f = 0.1 mm/r). The main cutting force of Tool1 decreased 30.41 % than the non-microstructure tool when the cutting speed vc is 20 m/min, and the average friction coefficient at the tool-chip interface of Tool2 decreased by 14.53 % at 60 m/min.

ASJC Scopus Sachgebiete

Zitieren

Design, preparation and cutting performance of bionic cutting tools based on head microstructures of dung beetle. / You, Changtang; Zhao, Guolong; Chu, Xuyang et al.
in: Journal of Manufacturing Processes, Jahrgang 58, 10.2020, S. 129-135.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

You C, Zhao G, Chu X, Zhou W, Long Y, Lian Y. Design, preparation and cutting performance of bionic cutting tools based on head microstructures of dung beetle. Journal of Manufacturing Processes. 2020 Okt;58:129-135. Epub 2020 Aug 15. doi: 10.1016/j.jmapro.2020.07.057
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abstract = "Metal cutting plays an important role in modern machining industry, but the cutting tool wear strictly restricts the processing efficiency and tool lifetime. Some billions of years of evolutionary natural creatures have the anti-friction function that scientists are eager to have in their cutting tools. Thus, two kinds of bionic cutting tools were designed based on the surface structure of dung beetle head in this article. Moreover, such tools were fabricated with laser processing based on YS8 cemented carbide cutting inserts. Ti6Al4V dry cutting experiment was carried out at CA6136 turning machine by bionic cutting tool (ap = 0.3 mm, f = 0.1 mm/r). The main cutting force of Tool1 decreased 30.41 % than the non-microstructure tool when the cutting speed vc is 20 m/min, and the average friction coefficient at the tool-chip interface of Tool2 decreased by 14.53 % at 60 m/min.",
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AU - You, Changtang

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AU - Chu, Xuyang

AU - Zhou, Wei

AU - Long, Yangyang

AU - Lian, Yunsong

N1 - Funding Information: This work was supported by the National Natural Science Foundation of China (Grant No. 51505399 ), the Natural Science Foundation of Fujian Province of China (Grant No. 2017J05088 ) and Jiangsu Key Laboratory of Precision and Micro-Manufacturing Technology .

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AB - Metal cutting plays an important role in modern machining industry, but the cutting tool wear strictly restricts the processing efficiency and tool lifetime. Some billions of years of evolutionary natural creatures have the anti-friction function that scientists are eager to have in their cutting tools. Thus, two kinds of bionic cutting tools were designed based on the surface structure of dung beetle head in this article. Moreover, such tools were fabricated with laser processing based on YS8 cemented carbide cutting inserts. Ti6Al4V dry cutting experiment was carried out at CA6136 turning machine by bionic cutting tool (ap = 0.3 mm, f = 0.1 mm/r). The main cutting force of Tool1 decreased 30.41 % than the non-microstructure tool when the cutting speed vc is 20 m/min, and the average friction coefficient at the tool-chip interface of Tool2 decreased by 14.53 % at 60 m/min.

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