Details
Originalsprache | Englisch |
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Titel des Sammelwerks | Lecture Notes in Production Engineering |
Herausgeber (Verlag) | Springer Nature |
Seiten | 32-41 |
Seitenumfang | 10 |
ISBN (elektronisch) | 978-3-031-18318-8 |
ISBN (Print) | 978-3-031-18317-1 |
Publikationsstatus | Veröffentlicht - 2 Feb. 2023 |
Publikationsreihe
Name | Lecture Notes in Production Engineering |
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Band | Part F1163 |
ISSN (Print) | 2194-0525 |
ISSN (elektronisch) | 2194-0533 |
Abstract
The combination of aluminium (AlSi1MgMn) and titanium (Ti6Al6-4V) allows producing components with high lightweight potential and at the same time high strength and chemical resistance. Upon joining of dissimilar materials, intermetallic phases (IMP) can form. These are comparatively hard and brittle and represent a weak point in the hybrid component. Along the process chain for manufacturing a hybrid bearing bushing made of AlSi1MgMn and Ti6Al-4V by co-extrusion, die forging and heat treatment, the joining zone is exposed to high thermal loads. As a result, the individual process steps can lead to the growth of IMP reducing the compound’s quality. In order to investigate the formation and the growth of IMP at process-relevant temperatures and contact times in detail, experimental analogy tests were carried out. Subsequently, the specimens were examined by scanning electron microscopy. Due to the constant temperature and the respective contact time, the diffusion coefficient was calculated from the determined phase thickness using the Einstein-Smoluchowski equation. This allowed describing the diffusion coefficients as a function of temperature and implementing them into a finite element model via a subroutine. To validate the subroutine, further tests were carried out and the calculated phase thickness was validated with experimentally determined phase thickness, which exhibited good correlation.
ASJC Scopus Sachgebiete
- Ingenieurwesen (insg.)
- Wirtschaftsingenieurwesen und Fertigungstechnik
- Volkswirtschaftslehre, Ökonometrie und Finanzen (insg.)
- Volkswirtschaftslehre, Ökonometrie und Finanzen (sonstige)
- Ingenieurwesen (insg.)
- Sicherheit, Risiko, Zuverlässigkeit und Qualität
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Lecture Notes in Production Engineering. Springer Nature, 2023. S. 32-41 (Lecture Notes in Production Engineering; Band Part F1163).
Publikation: Beitrag in Buch/Bericht/Sammelwerk/Konferenzband › Beitrag in Buch/Sammelwerk › Forschung › Peer-Review
}
TY - CHAP
T1 - Characterisation and Modelling of Intermetallic Phase Growth of Aluminium and Titanium in a Tailored Forming Process Chain
AU - Heimes, N.
AU - Wester, H.
AU - Golovko, O.
AU - Klose, C.
AU - Maier, H. J.
AU - Uhe, J.
N1 - Funding Information: Acknowledgements. The results presented in this paper were obtained within the Collaborative Research Centre 1153/2 “Process chain to produce hybrid high performance components by Tailored Forming” in the subproject A01, funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation)—252662854. The authors thank the German Research Foundation (DFG) for financial support of this project.
PY - 2023/2/2
Y1 - 2023/2/2
N2 - The combination of aluminium (AlSi1MgMn) and titanium (Ti6Al6-4V) allows producing components with high lightweight potential and at the same time high strength and chemical resistance. Upon joining of dissimilar materials, intermetallic phases (IMP) can form. These are comparatively hard and brittle and represent a weak point in the hybrid component. Along the process chain for manufacturing a hybrid bearing bushing made of AlSi1MgMn and Ti6Al-4V by co-extrusion, die forging and heat treatment, the joining zone is exposed to high thermal loads. As a result, the individual process steps can lead to the growth of IMP reducing the compound’s quality. In order to investigate the formation and the growth of IMP at process-relevant temperatures and contact times in detail, experimental analogy tests were carried out. Subsequently, the specimens were examined by scanning electron microscopy. Due to the constant temperature and the respective contact time, the diffusion coefficient was calculated from the determined phase thickness using the Einstein-Smoluchowski equation. This allowed describing the diffusion coefficients as a function of temperature and implementing them into a finite element model via a subroutine. To validate the subroutine, further tests were carried out and the calculated phase thickness was validated with experimentally determined phase thickness, which exhibited good correlation.
AB - The combination of aluminium (AlSi1MgMn) and titanium (Ti6Al6-4V) allows producing components with high lightweight potential and at the same time high strength and chemical resistance. Upon joining of dissimilar materials, intermetallic phases (IMP) can form. These are comparatively hard and brittle and represent a weak point in the hybrid component. Along the process chain for manufacturing a hybrid bearing bushing made of AlSi1MgMn and Ti6Al-4V by co-extrusion, die forging and heat treatment, the joining zone is exposed to high thermal loads. As a result, the individual process steps can lead to the growth of IMP reducing the compound’s quality. In order to investigate the formation and the growth of IMP at process-relevant temperatures and contact times in detail, experimental analogy tests were carried out. Subsequently, the specimens were examined by scanning electron microscopy. Due to the constant temperature and the respective contact time, the diffusion coefficient was calculated from the determined phase thickness using the Einstein-Smoluchowski equation. This allowed describing the diffusion coefficients as a function of temperature and implementing them into a finite element model via a subroutine. To validate the subroutine, further tests were carried out and the calculated phase thickness was validated with experimentally determined phase thickness, which exhibited good correlation.
KW - Aluminium-titanium compound
KW - Finite element method
KW - Intermetallic phases
KW - Tailored forming
UR - http://www.scopus.com/inward/record.url?scp=85166656238&partnerID=8YFLogxK
U2 - 10.1007/978-3-031-18318-8_4
DO - 10.1007/978-3-031-18318-8_4
M3 - Contribution to book/anthology
AN - SCOPUS:85166656238
SN - 978-3-031-18317-1
T3 - Lecture Notes in Production Engineering
SP - 32
EP - 41
BT - Lecture Notes in Production Engineering
PB - Springer Nature
ER -