Characterisation and Modelling of Intermetallic Phase Growth of Aluminium and Titanium in a Tailored Forming Process Chain

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OriginalspracheEnglisch
Titel des SammelwerksLecture Notes in Production Engineering
Herausgeber (Verlag)Springer Nature
Seiten32-41
Seitenumfang10
ISBN (elektronisch)978-3-031-18318-8
ISBN (Print)978-3-031-18317-1
PublikationsstatusVeröffentlicht - 2 Feb. 2023

Publikationsreihe

NameLecture Notes in Production Engineering
BandPart F1163
ISSN (Print)2194-0525
ISSN (elektronisch)2194-0533

Abstract

The combination of aluminium (AlSi1MgMn) and titanium (Ti6Al6-4V) allows producing components with high lightweight potential and at the same time high strength and chemical resistance. Upon joining of dissimilar materials, intermetallic phases (IMP) can form. These are comparatively hard and brittle and represent a weak point in the hybrid component. Along the process chain for manufacturing a hybrid bearing bushing made of AlSi1MgMn and Ti6Al-4V by co-extrusion, die forging and heat treatment, the joining zone is exposed to high thermal loads. As a result, the individual process steps can lead to the growth of IMP reducing the compound’s quality. In order to investigate the formation and the growth of IMP at process-relevant temperatures and contact times in detail, experimental analogy tests were carried out. Subsequently, the specimens were examined by scanning electron microscopy. Due to the constant temperature and the respective contact time, the diffusion coefficient was calculated from the determined phase thickness using the Einstein-Smoluchowski equation. This allowed describing the diffusion coefficients as a function of temperature and implementing them into a finite element model via a subroutine. To validate the subroutine, further tests were carried out and the calculated phase thickness was validated with experimentally determined phase thickness, which exhibited good correlation.

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Characterisation and Modelling of Intermetallic Phase Growth of Aluminium and Titanium in a Tailored Forming Process Chain. / Heimes, N.; Wester, H.; Golovko, O. et al.
Lecture Notes in Production Engineering. Springer Nature, 2023. S. 32-41 (Lecture Notes in Production Engineering; Band Part F1163).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandBeitrag in Buch/SammelwerkForschungPeer-Review

Heimes, N, Wester, H, Golovko, O, Klose, C, Maier, HJ & Uhe, J 2023, Characterisation and Modelling of Intermetallic Phase Growth of Aluminium and Titanium in a Tailored Forming Process Chain. in Lecture Notes in Production Engineering. Lecture Notes in Production Engineering, Bd. Part F1163, Springer Nature, S. 32-41. https://doi.org/10.1007/978-3-031-18318-8_4
Heimes, N., Wester, H., Golovko, O., Klose, C., Maier, H. J., & Uhe, J. (2023). Characterisation and Modelling of Intermetallic Phase Growth of Aluminium and Titanium in a Tailored Forming Process Chain. In Lecture Notes in Production Engineering (S. 32-41). (Lecture Notes in Production Engineering; Band Part F1163). Springer Nature. https://doi.org/10.1007/978-3-031-18318-8_4
Heimes N, Wester H, Golovko O, Klose C, Maier HJ, Uhe J. Characterisation and Modelling of Intermetallic Phase Growth of Aluminium and Titanium in a Tailored Forming Process Chain. in Lecture Notes in Production Engineering. Springer Nature. 2023. S. 32-41. (Lecture Notes in Production Engineering). doi: 10.1007/978-3-031-18318-8_4
Heimes, N. ; Wester, H. ; Golovko, O. et al. / Characterisation and Modelling of Intermetallic Phase Growth of Aluminium and Titanium in a Tailored Forming Process Chain. Lecture Notes in Production Engineering. Springer Nature, 2023. S. 32-41 (Lecture Notes in Production Engineering).
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abstract = "The combination of aluminium (AlSi1MgMn) and titanium (Ti6Al6-4V) allows producing components with high lightweight potential and at the same time high strength and chemical resistance. Upon joining of dissimilar materials, intermetallic phases (IMP) can form. These are comparatively hard and brittle and represent a weak point in the hybrid component. Along the process chain for manufacturing a hybrid bearing bushing made of AlSi1MgMn and Ti6Al-4V by co-extrusion, die forging and heat treatment, the joining zone is exposed to high thermal loads. As a result, the individual process steps can lead to the growth of IMP reducing the compound{\textquoteright}s quality. In order to investigate the formation and the growth of IMP at process-relevant temperatures and contact times in detail, experimental analogy tests were carried out. Subsequently, the specimens were examined by scanning electron microscopy. Due to the constant temperature and the respective contact time, the diffusion coefficient was calculated from the determined phase thickness using the Einstein-Smoluchowski equation. This allowed describing the diffusion coefficients as a function of temperature and implementing them into a finite element model via a subroutine. To validate the subroutine, further tests were carried out and the calculated phase thickness was validated with experimentally determined phase thickness, which exhibited good correlation.",
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