Bioprocess development for endospore production by Bacillus coagulans using an optimized chemically defined medium

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

  • Riekje Biermann
  • Laura Rösner
  • Lisa Marie Beyer
  • Laura Niemeyer
  • Sascha Beutel

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Details

OriginalspracheEnglisch
Aufsatznummere2300210
FachzeitschriftEngineering in life sciences
Jahrgang23
Ausgabenummer10
PublikationsstatusVeröffentlicht - 3 Okt. 2023

Abstract

Bacillus coagulans is a promising probiotic, because it combines probiotic properties of Lactobacillus and the ability of Bacillus to form endospores. Due to this hybrid relationship, cultivation of this organism is challenging. As the probiotics market continues to grow, there is a new focus on the production of these microorganisms. In this work, a strain-specific bioprocess for B. coagulans was developed to support growth on one hand and ensure sporulation on the other hand. This circumstance is not trivial, since these two metabolic states are contrary. The developed bioprocess uses a modified chemically defined medium which was further investigated in a one-factor-at-a-time assay after adaptation. A transfer from the shake flask to the bioreactor was successfully demonstrated in the scope of this work. The investigated process parameters included temperature, agitation and pH-control. Especially the pH-control improved the sporulation in the bioreactor when compared to shake flasks. The bioprocess resulted in a sporulation efficiency of 80%–90%. This corresponds to a sevenfold increase in sporulation efficiency due to a transfer to the bioreactor with pH-control. Additionally, a design of experiment (DoE) was conducted to test the robustness of the bioprocess. This experiment validated the beforementioned sporulation efficiency for the developed bioprocess. Afterwards the bioprocess was then scaled up from a 1 L scale to a 10 L bioreactor scale. A comparable sporulation efficiency of 80% as in the small scale was achieved. The developed bioprocess facilitates the upscaling and application to an industrial scale, and can thus help meet the increasing market for probiotics.

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Bioprocess development for endospore production by Bacillus coagulans using an optimized chemically defined medium. / Biermann, Riekje; Rösner, Laura; Beyer, Lisa Marie et al.
in: Engineering in life sciences, Jahrgang 23, Nr. 10, e2300210, 03.10.2023.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Biermann R, Rösner L, Beyer LM, Niemeyer L, Beutel S. Bioprocess development for endospore production by Bacillus coagulans using an optimized chemically defined medium. Engineering in life sciences. 2023 Okt 3;23(10):e2300210. doi: 10.1002/elsc.202300210
Biermann, Riekje ; Rösner, Laura ; Beyer, Lisa Marie et al. / Bioprocess development for endospore production by Bacillus coagulans using an optimized chemically defined medium. in: Engineering in life sciences. 2023 ; Jahrgang 23, Nr. 10.
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abstract = "Bacillus coagulans is a promising probiotic, because it combines probiotic properties of Lactobacillus and the ability of Bacillus to form endospores. Due to this hybrid relationship, cultivation of this organism is challenging. As the probiotics market continues to grow, there is a new focus on the production of these microorganisms. In this work, a strain-specific bioprocess for B. coagulans was developed to support growth on one hand and ensure sporulation on the other hand. This circumstance is not trivial, since these two metabolic states are contrary. The developed bioprocess uses a modified chemically defined medium which was further investigated in a one-factor-at-a-time assay after adaptation. A transfer from the shake flask to the bioreactor was successfully demonstrated in the scope of this work. The investigated process parameters included temperature, agitation and pH-control. Especially the pH-control improved the sporulation in the bioreactor when compared to shake flasks. The bioprocess resulted in a sporulation efficiency of 80%–90%. This corresponds to a sevenfold increase in sporulation efficiency due to a transfer to the bioreactor with pH-control. Additionally, a design of experiment (DoE) was conducted to test the robustness of the bioprocess. This experiment validated the beforementioned sporulation efficiency for the developed bioprocess. Afterwards the bioprocess was then scaled up from a 1 L scale to a 10 L bioreactor scale. A comparable sporulation efficiency of 80% as in the small scale was achieved. The developed bioprocess facilitates the upscaling and application to an industrial scale, and can thus help meet the increasing market for probiotics.",
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AU - Biermann, Riekje

AU - Rösner, Laura

AU - Beyer, Lisa Marie

AU - Niemeyer, Laura

AU - Beutel, Sascha

N1 - Funding Information: The authors have nothing to report. Open access funding enabled and organized by Projekt DEAL.

PY - 2023/10/3

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N2 - Bacillus coagulans is a promising probiotic, because it combines probiotic properties of Lactobacillus and the ability of Bacillus to form endospores. Due to this hybrid relationship, cultivation of this organism is challenging. As the probiotics market continues to grow, there is a new focus on the production of these microorganisms. In this work, a strain-specific bioprocess for B. coagulans was developed to support growth on one hand and ensure sporulation on the other hand. This circumstance is not trivial, since these two metabolic states are contrary. The developed bioprocess uses a modified chemically defined medium which was further investigated in a one-factor-at-a-time assay after adaptation. A transfer from the shake flask to the bioreactor was successfully demonstrated in the scope of this work. The investigated process parameters included temperature, agitation and pH-control. Especially the pH-control improved the sporulation in the bioreactor when compared to shake flasks. The bioprocess resulted in a sporulation efficiency of 80%–90%. This corresponds to a sevenfold increase in sporulation efficiency due to a transfer to the bioreactor with pH-control. Additionally, a design of experiment (DoE) was conducted to test the robustness of the bioprocess. This experiment validated the beforementioned sporulation efficiency for the developed bioprocess. Afterwards the bioprocess was then scaled up from a 1 L scale to a 10 L bioreactor scale. A comparable sporulation efficiency of 80% as in the small scale was achieved. The developed bioprocess facilitates the upscaling and application to an industrial scale, and can thus help meet the increasing market for probiotics.

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