Application of the Sehitoglu's model for the calculation of tool life in thixoforging of steel parts

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autoren

  • Bernd-Arno Behrens
  • Aleksandr Chugreev
  • Maiwand Hootak
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Details

OriginalspracheEnglisch
Titel des SammelwerksProceedings of the 22nd International ESAFORM Conference on Material Forming
UntertitelESAFORM 2019
Herausgeber/-innenPedro Arrazola, Eneko Saenz de Argandona, Nagore Otegi, Joseba Mendiguren, Mikel Saez de Buruaga, Aitor Madariaga, Lander Galdos
Seitenumfang7
ISBN (elektronisch)9780735418479
PublikationsstatusVeröffentlicht - 2 Juli 2019
Veranstaltung22nd International ESAFORM Conference on Material Forming, ESAFORM 2019 - Vitoria-Gasteiz, Spanien
Dauer: 8 Mai 201910 Mai 2019

Publikationsreihe

NameAIP Conference Proceedings
Nummer1
Band2113
ISSN (Print)0094-243X
ISSN (elektronisch)1551-7616

Abstract

Thixoforming as a forming technology takes advantage of the semi-solid material state in order to produce geometrically complex parts. In the automotive industry, several aluminium components are partly manufactured by thixoforming processes. However, the production of steel parts is still challenging and has not yet been established in the industry. One of the main reasons is a short tool life due to high process temperatures. In this paper, the Sehitoglu's model is introduced as a life prediction approach for forging tools. For this purpose, results of low-cycle fatigue tests are presented. The findings are used for the determination of the model's material parameters. Numerical calculation of the thermo-mechanical tool loads during thixoforging was carried out. Fatigue tool life can be calculated on the basis of these data by implementing the Sehitoglu's model in the commercial FE software Simufact.forming by means of user-defined subroutines.

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Application of the Sehitoglu's model for the calculation of tool life in thixoforging of steel parts. / Behrens, Bernd-Arno; Chugreev, Aleksandr; Hootak, Maiwand.
Proceedings of the 22nd International ESAFORM Conference on Material Forming: ESAFORM 2019. Hrsg. / Pedro Arrazola; Eneko Saenz de Argandona; Nagore Otegi; Joseba Mendiguren; Mikel Saez de Buruaga; Aitor Madariaga; Lander Galdos. 2019. 040009 (AIP Conference Proceedings; Band 2113, Nr. 1).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Behrens, B-A, Chugreev, A & Hootak, M 2019, Application of the Sehitoglu's model for the calculation of tool life in thixoforging of steel parts. in P Arrazola, E Saenz de Argandona, N Otegi, J Mendiguren, M Saez de Buruaga, A Madariaga & L Galdos (Hrsg.), Proceedings of the 22nd International ESAFORM Conference on Material Forming: ESAFORM 2019., 040009, AIP Conference Proceedings, Nr. 1, Bd. 2113, 22nd International ESAFORM Conference on Material Forming, ESAFORM 2019, Vitoria-Gasteiz, Spanien, 8 Mai 2019. https://doi.org/10.1063/1.5112543
Behrens, B.-A., Chugreev, A., & Hootak, M. (2019). Application of the Sehitoglu's model for the calculation of tool life in thixoforging of steel parts. In P. Arrazola, E. Saenz de Argandona, N. Otegi, J. Mendiguren, M. Saez de Buruaga, A. Madariaga, & L. Galdos (Hrsg.), Proceedings of the 22nd International ESAFORM Conference on Material Forming: ESAFORM 2019 Artikel 040009 (AIP Conference Proceedings; Band 2113, Nr. 1). https://doi.org/10.1063/1.5112543
Behrens BA, Chugreev A, Hootak M. Application of the Sehitoglu's model for the calculation of tool life in thixoforging of steel parts. in Arrazola P, Saenz de Argandona E, Otegi N, Mendiguren J, Saez de Buruaga M, Madariaga A, Galdos L, Hrsg., Proceedings of the 22nd International ESAFORM Conference on Material Forming: ESAFORM 2019. 2019. 040009. (AIP Conference Proceedings; 1). doi: 10.1063/1.5112543
Behrens, Bernd-Arno ; Chugreev, Aleksandr ; Hootak, Maiwand. / Application of the Sehitoglu's model for the calculation of tool life in thixoforging of steel parts. Proceedings of the 22nd International ESAFORM Conference on Material Forming: ESAFORM 2019. Hrsg. / Pedro Arrazola ; Eneko Saenz de Argandona ; Nagore Otegi ; Joseba Mendiguren ; Mikel Saez de Buruaga ; Aitor Madariaga ; Lander Galdos. 2019. (AIP Conference Proceedings; 1).
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abstract = "Thixoforming as a forming technology takes advantage of the semi-solid material state in order to produce geometrically complex parts. In the automotive industry, several aluminium components are partly manufactured by thixoforming processes. However, the production of steel parts is still challenging and has not yet been established in the industry. One of the main reasons is a short tool life due to high process temperatures. In this paper, the Sehitoglu's model is introduced as a life prediction approach for forging tools. For this purpose, results of low-cycle fatigue tests are presented. The findings are used for the determination of the model's material parameters. Numerical calculation of the thermo-mechanical tool loads during thixoforging was carried out. Fatigue tool life can be calculated on the basis of these data by implementing the Sehitoglu's model in the commercial FE software Simufact.forming by means of user-defined subroutines.",
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N1 - Funding information: The authors would like to thank the German Research Foundation (DFG) for financially supporting the research project “Numerical Calculation of Thermal Die Load and Die Life during Thixoforging of Steel” (project number 299534929) and Dr.-Ing. Mark Alan Swider from IW (Institut fuer Werkstoffkunde, LUH) for the kind support.

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