Airborne sound emission as a process monitoring tool in the cut-off grinding of concrete

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

  • Lars Robben
  • Sameh Rahman
  • Josef Christian Buhl
  • Berend Denkena
  • Benjamin Konopatzki
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Details

OriginalspracheEnglisch
Seiten (von - bis)52-60
Seitenumfang9
FachzeitschriftApplied acoustics
Jahrgang71
Ausgabenummer1
Frühes Online-Datum11 Aug. 2009
PublikationsstatusVeröffentlicht - Jan. 2010

Abstract

A detailed analysis of the airborne sound emitted in the cut-off grinding of concrete with a diamond grinding disk is presented. It is shown that the frequency spectra of airborne sound emitted in the cutting process contain detailed information about the process conditions. As long as the machining parameters are appropriate for the work piece, the airborne sound spectra show statistically excited natural frequencies and turning frequencies. In this case the total signal level gives sufficient evidence of the work piece composition and machinability. The effects of inappropriate machining parameters, like tool deflection or very high friction forces acting on the tool, can be identified by means of distinct frequencies in the airborne sound spectra. In addition, the emitted airborne sound can be used to image the structure of the flat joint surface, which cannot be determined by another method. With regard to everyday applications, the results obtained by this procedure can be used to apply airborne sound analysis systems to machines and detect process parameters which are overstressing the cutting tool.

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Airborne sound emission as a process monitoring tool in the cut-off grinding of concrete. / Robben, Lars; Rahman, Sameh; Buhl, Josef Christian et al.
in: Applied acoustics, Jahrgang 71, Nr. 1, 01.2010, S. 52-60.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Robben L, Rahman S, Buhl JC, Denkena B, Konopatzki B. Airborne sound emission as a process monitoring tool in the cut-off grinding of concrete. Applied acoustics. 2010 Jan;71(1):52-60. Epub 2009 Aug 11. doi: 10.1016/j.apacoust.2009.07.004
Robben, Lars ; Rahman, Sameh ; Buhl, Josef Christian et al. / Airborne sound emission as a process monitoring tool in the cut-off grinding of concrete. in: Applied acoustics. 2010 ; Jahrgang 71, Nr. 1. S. 52-60.
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title = "Airborne sound emission as a process monitoring tool in the cut-off grinding of concrete",
abstract = "A detailed analysis of the airborne sound emitted in the cut-off grinding of concrete with a diamond grinding disk is presented. It is shown that the frequency spectra of airborne sound emitted in the cutting process contain detailed information about the process conditions. As long as the machining parameters are appropriate for the work piece, the airborne sound spectra show statistically excited natural frequencies and turning frequencies. In this case the total signal level gives sufficient evidence of the work piece composition and machinability. The effects of inappropriate machining parameters, like tool deflection or very high friction forces acting on the tool, can be identified by means of distinct frequencies in the airborne sound spectra. In addition, the emitted airborne sound can be used to image the structure of the flat joint surface, which cannot be determined by another method. With regard to everyday applications, the results obtained by this procedure can be used to apply airborne sound analysis systems to machines and detect process parameters which are overstressing the cutting tool.",
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AU - Denkena, Berend

AU - Konopatzki, Benjamin

N1 - Funding information: The authors would like to thank the Deutsche Forschungsgemeinschaft for funding this research Project (Bu1020/9-1, DE447/36-1). The authors would also like to thank the reviewers whose comments greatly improved this paper.

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N2 - A detailed analysis of the airborne sound emitted in the cut-off grinding of concrete with a diamond grinding disk is presented. It is shown that the frequency spectra of airborne sound emitted in the cutting process contain detailed information about the process conditions. As long as the machining parameters are appropriate for the work piece, the airborne sound spectra show statistically excited natural frequencies and turning frequencies. In this case the total signal level gives sufficient evidence of the work piece composition and machinability. The effects of inappropriate machining parameters, like tool deflection or very high friction forces acting on the tool, can be identified by means of distinct frequencies in the airborne sound spectra. In addition, the emitted airborne sound can be used to image the structure of the flat joint surface, which cannot be determined by another method. With regard to everyday applications, the results obtained by this procedure can be used to apply airborne sound analysis systems to machines and detect process parameters which are overstressing the cutting tool.

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