Advanced high pressure turbine blade repair technologies

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

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  • Laser Zentrum Hannover e.V. (LZH)
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OriginalspracheEnglisch
Seiten (von - bis)214-217
Seitenumfang4
FachzeitschriftProcedia CIRP
Jahrgang74
Frühes Online-Datum3 Sept. 2018
PublikationsstatusVeröffentlicht - 2018
Veranstaltung10th CIRP Conference on Photonic Technologies, LANE 2018 - Furth, Deutschland
Dauer: 3 Sept. 20186 Sept. 2018

Abstract

Components in aircraft engines and gas turbines are exposed to extreme conditions in order to increase performance and efficiency of the overall engine, hence there is an increasing need for cost-effective and time-efficient repair strategies. Presented here are two novel approaches to the repair of Nickel-based components. The hybrid brazing process involves the application of a repair coating, a nickel-based filler material, a NiCoCrAlY and an aluminium layer, by thermal spraying followed by a heat treatment and combined brazing-aluminizing process. This significantly shortens the conventional repair brazing process and yields superior results. Single-crystal additive repair by laser cladding is applied for the repair of small or large defects in single-crystal turbine blades by enabling monocrystalline solidification of the cladded material by use of a temperature gradient, thereby allowing for the regeneration of these expensive components. The novel approach that combines layer-wise addition of material and laser melting enables the formation of highly monocrystalline structures.

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Advanced high pressure turbine blade repair technologies. / Alfred, Irene; Nicolaus, Martin; Hermsdorf, Jörg et al.
in: Procedia CIRP, Jahrgang 74, 2018, S. 214-217.

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Alfred I, Nicolaus M, Hermsdorf J, Kaierle S, Möhwald K, Maier HJ et al. Advanced high pressure turbine blade repair technologies. Procedia CIRP. 2018;74:214-217. Epub 2018 Sep 3. doi: 10.1016/j.procir.2018.08.097, 10.15488/4578
Alfred, Irene ; Nicolaus, Martin ; Hermsdorf, Jörg et al. / Advanced high pressure turbine blade repair technologies. in: Procedia CIRP. 2018 ; Jahrgang 74. S. 214-217.
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abstract = "Components in aircraft engines and gas turbines are exposed to extreme conditions in order to increase performance and efficiency of the overall engine, hence there is an increasing need for cost-effective and time-efficient repair strategies. Presented here are two novel approaches to the repair of Nickel-based components. The hybrid brazing process involves the application of a repair coating, a nickel-based filler material, a NiCoCrAlY and an aluminium layer, by thermal spraying followed by a heat treatment and combined brazing-aluminizing process. This significantly shortens the conventional repair brazing process and yields superior results. Single-crystal additive repair by laser cladding is applied for the repair of small or large defects in single-crystal turbine blades by enabling monocrystalline solidification of the cladded material by use of a temperature gradient, thereby allowing for the regeneration of these expensive components. The novel approach that combines layer-wise addition of material and laser melting enables the formation of highly monocrystalline structures.",
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note = "Funding information: The work presented here was supported by the German Research Foundation (DFG) within the scope of the subprojects B1: Near-net shape turbine blade repair using a joining and coating hybrid process and B5: Single-crystal laser cladding of the Collaborative Research Centre 871 “Product Regeneration”. The authors would like to thank the DFG for their support.; 10th CIRP Conference on Photonic Technologies, LANE 2018 ; Conference date: 03-09-2018 Through 06-09-2018",
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Download

TY - JOUR

T1 - Advanced high pressure turbine blade repair technologies

AU - Alfred, Irene

AU - Nicolaus, Martin

AU - Hermsdorf, Jörg

AU - Kaierle, Stefan

AU - Möhwald, Kai

AU - Maier, Hans Jürgen

AU - Wesling, Volker

N1 - Funding information: The work presented here was supported by the German Research Foundation (DFG) within the scope of the subprojects B1: Near-net shape turbine blade repair using a joining and coating hybrid process and B5: Single-crystal laser cladding of the Collaborative Research Centre 871 “Product Regeneration”. The authors would like to thank the DFG for their support.

PY - 2018

Y1 - 2018

N2 - Components in aircraft engines and gas turbines are exposed to extreme conditions in order to increase performance and efficiency of the overall engine, hence there is an increasing need for cost-effective and time-efficient repair strategies. Presented here are two novel approaches to the repair of Nickel-based components. The hybrid brazing process involves the application of a repair coating, a nickel-based filler material, a NiCoCrAlY and an aluminium layer, by thermal spraying followed by a heat treatment and combined brazing-aluminizing process. This significantly shortens the conventional repair brazing process and yields superior results. Single-crystal additive repair by laser cladding is applied for the repair of small or large defects in single-crystal turbine blades by enabling monocrystalline solidification of the cladded material by use of a temperature gradient, thereby allowing for the regeneration of these expensive components. The novel approach that combines layer-wise addition of material and laser melting enables the formation of highly monocrystalline structures.

AB - Components in aircraft engines and gas turbines are exposed to extreme conditions in order to increase performance and efficiency of the overall engine, hence there is an increasing need for cost-effective and time-efficient repair strategies. Presented here are two novel approaches to the repair of Nickel-based components. The hybrid brazing process involves the application of a repair coating, a nickel-based filler material, a NiCoCrAlY and an aluminium layer, by thermal spraying followed by a heat treatment and combined brazing-aluminizing process. This significantly shortens the conventional repair brazing process and yields superior results. Single-crystal additive repair by laser cladding is applied for the repair of small or large defects in single-crystal turbine blades by enabling monocrystalline solidification of the cladded material by use of a temperature gradient, thereby allowing for the regeneration of these expensive components. The novel approach that combines layer-wise addition of material and laser melting enables the formation of highly monocrystalline structures.

KW - Brazing

KW - Coating

KW - Hybrid joining

KW - Laser cladding

KW - Nickel-based superalloys

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DO - 10.1016/j.procir.2018.08.097

M3 - Conference article

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SP - 214

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JO - Procedia CIRP

JF - Procedia CIRP

SN - 2212-8271

T2 - 10th CIRP Conference on Photonic Technologies, LANE 2018

Y2 - 3 September 2018 through 6 September 2018

ER -

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