Additively manufactured cellular structures: Impact of microstructure and local strains on the monotonic and cyclic behavior under uniaxial and bending load

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

Externe Organisationen

  • Universität Paderborn
  • Direct Manufacturing Research Center (DMRC)
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Details

OriginalspracheEnglisch
Seiten (von - bis)1558-1564
Seitenumfang7
FachzeitschriftJournal of Materials Processing Technology
Jahrgang213
Ausgabenummer9
PublikationsstatusVeröffentlicht - 21 März 2013
Extern publiziertJa

Abstract

In order to meet the demand for optimized light-weight parts, the development of load adapted structures has begun to play a key role in today's research. Promising candidates are complex cellular structures, which can be adapted to the loading conditions by use of Additive Manufacturing techniques. The current study addresses the mechanical behavior of open cellular structures produced by Selective Laser Melting. Samples of Ti-6Al-4V were processed, heat-treated and tested under monotonic and cyclic loading applying both uniaxial and bending loads. To reveal microstructure - mechanical property - relationships an in situ approach using electron back scatter diffraction and digital image correlation was applied. The results clarify the impact of a post-SLM heat treatment on the mechanical performance of cellular structures made from Ti-6Al-4V. Local strains determined by DIC reveal structure weaknesses already at low degrees of deformation and at an early stage of lifetime. The in situ approach helps in understanding the mechanical behavior and allows for local adaptation of the cell design in order to obtain improved load adapted structures.

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Additively manufactured cellular structures: Impact of microstructure and local strains on the monotonic and cyclic behavior under uniaxial and bending load. / Brenne, F.; Niendorf, T.; Maier, H. J.
in: Journal of Materials Processing Technology, Jahrgang 213, Nr. 9, 21.03.2013, S. 1558-1564.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

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T1 - Additively manufactured cellular structures

T2 - Impact of microstructure and local strains on the monotonic and cyclic behavior under uniaxial and bending load

AU - Brenne, F.

AU - Niendorf, T.

AU - Maier, H. J.

N1 - Funding information: The authors would like to thank the Federal State of North Rhine-Westphalia and the industrial partners within the DMRC for financial support.

PY - 2013/3/21

Y1 - 2013/3/21

N2 - In order to meet the demand for optimized light-weight parts, the development of load adapted structures has begun to play a key role in today's research. Promising candidates are complex cellular structures, which can be adapted to the loading conditions by use of Additive Manufacturing techniques. The current study addresses the mechanical behavior of open cellular structures produced by Selective Laser Melting. Samples of Ti-6Al-4V were processed, heat-treated and tested under monotonic and cyclic loading applying both uniaxial and bending loads. To reveal microstructure - mechanical property - relationships an in situ approach using electron back scatter diffraction and digital image correlation was applied. The results clarify the impact of a post-SLM heat treatment on the mechanical performance of cellular structures made from Ti-6Al-4V. Local strains determined by DIC reveal structure weaknesses already at low degrees of deformation and at an early stage of lifetime. The in situ approach helps in understanding the mechanical behavior and allows for local adaptation of the cell design in order to obtain improved load adapted structures.

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KW - Additive manufacturing (AM)

KW - Cellular structures

KW - Digital image correlation (DIC)

KW - Microstructure

KW - Selective laser melting (SLM)

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