Additively manufactured air-cooled lightweight rotor for an automotive electric motor

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autorschaft

  • Maximilian Bieber
  • Michael Haase
  • Frederik Tasche
  • Alexander Zibart
  • Bernd Ponick

Externe Organisationen

  • Universität Paderborn
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Titel des Sammelwerks2023 IEEE International Electric Machines and Drives Conference
UntertitelIEMDC
Herausgeber (Verlag)Institute of Electrical and Electronics Engineers Inc.
ISBN (elektronisch)9798350398991
ISBN (Print)979-8-3503-9900-4
PublikationsstatusVeröffentlicht - 2023
Veranstaltung2023 IEEE International Electric Machines and Drives Conference, IEMDC 2023 - San Francisco, USA / Vereinigte Staaten
Dauer: 15 Mai 202318 Mai 2023

Abstract

Additive manufacturing of rotors for electrical machines offers great potential in terms of cooling and lightweight construction due to the various design possibilities offered by this method. This paper explains how additive manufacturing can be used to design an electrical machine rotor for an automotive application. To take advantage of the benefits of additive manufacturing, various modifications, such as an air-cooling system and lightweight structures, were included in the rotor. The disadvantages of additive manufacturing, such as comparatively large minimum manufacturing widths of the edge bridges and easier formation of eddy currents, were addressed through limiting modifications. The completed design was built and tested on a motor test bench. The results showed that such a machine can be feasibly manufactured and can provide comparable or even better performance than a conventionally manufactured motor.

ASJC Scopus Sachgebiete

Zitieren

Additively manufactured air-cooled lightweight rotor for an automotive electric motor. / Bieber, Maximilian; Haase, Michael; Tasche, Frederik et al.
2023 IEEE International Electric Machines and Drives Conference: IEMDC. Institute of Electrical and Electronics Engineers Inc., 2023.

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Bieber, M, Haase, M, Tasche, F, Zibart, A & Ponick, B 2023, Additively manufactured air-cooled lightweight rotor for an automotive electric motor. in 2023 IEEE International Electric Machines and Drives Conference: IEMDC. Institute of Electrical and Electronics Engineers Inc., 2023 IEEE International Electric Machines and Drives Conference, IEMDC 2023, San Francisco, USA / Vereinigte Staaten, 15 Mai 2023. https://doi.org/10.1109/IEMDC55163.2023.10238918
Bieber, M., Haase, M., Tasche, F., Zibart, A., & Ponick, B. (2023). Additively manufactured air-cooled lightweight rotor for an automotive electric motor. In 2023 IEEE International Electric Machines and Drives Conference: IEMDC Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/IEMDC55163.2023.10238918
Bieber M, Haase M, Tasche F, Zibart A, Ponick B. Additively manufactured air-cooled lightweight rotor for an automotive electric motor. in 2023 IEEE International Electric Machines and Drives Conference: IEMDC. Institute of Electrical and Electronics Engineers Inc. 2023 doi: 10.1109/IEMDC55163.2023.10238918
Bieber, Maximilian ; Haase, Michael ; Tasche, Frederik et al. / Additively manufactured air-cooled lightweight rotor for an automotive electric motor. 2023 IEEE International Electric Machines and Drives Conference: IEMDC. Institute of Electrical and Electronics Engineers Inc., 2023.
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abstract = "Additive manufacturing of rotors for electrical machines offers great potential in terms of cooling and lightweight construction due to the various design possibilities offered by this method. This paper explains how additive manufacturing can be used to design an electrical machine rotor for an automotive application. To take advantage of the benefits of additive manufacturing, various modifications, such as an air-cooling system and lightweight structures, were included in the rotor. The disadvantages of additive manufacturing, such as comparatively large minimum manufacturing widths of the edge bridges and easier formation of eddy currents, were addressed through limiting modifications. The completed design was built and tested on a motor test bench. The results showed that such a machine can be feasibly manufactured and can provide comparable or even better performance than a conventionally manufactured motor.",
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AU - Bieber, Maximilian

AU - Haase, Michael

AU - Tasche, Frederik

AU - Zibart, Alexander

AU - Ponick, Bernd

N1 - Funding Information: The IGF project 20316 NN of the Ger man Research Association for Drive Technology (Forschungsvereinigung Antriebstechnik e. V., FVA) was funded by the Federal Ministry of Economics and Technology via the AiF within the framework of the program for the promotion of joint industrial research and development (IGF) on the basis of a decision by the German Bundestag.

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N2 - Additive manufacturing of rotors for electrical machines offers great potential in terms of cooling and lightweight construction due to the various design possibilities offered by this method. This paper explains how additive manufacturing can be used to design an electrical machine rotor for an automotive application. To take advantage of the benefits of additive manufacturing, various modifications, such as an air-cooling system and lightweight structures, were included in the rotor. The disadvantages of additive manufacturing, such as comparatively large minimum manufacturing widths of the edge bridges and easier formation of eddy currents, were addressed through limiting modifications. The completed design was built and tested on a motor test bench. The results showed that such a machine can be feasibly manufactured and can provide comparable or even better performance than a conventionally manufactured motor.

AB - Additive manufacturing of rotors for electrical machines offers great potential in terms of cooling and lightweight construction due to the various design possibilities offered by this method. This paper explains how additive manufacturing can be used to design an electrical machine rotor for an automotive application. To take advantage of the benefits of additive manufacturing, various modifications, such as an air-cooling system and lightweight structures, were included in the rotor. The disadvantages of additive manufacturing, such as comparatively large minimum manufacturing widths of the edge bridges and easier formation of eddy currents, were addressed through limiting modifications. The completed design was built and tested on a motor test bench. The results showed that such a machine can be feasibly manufactured and can provide comparable or even better performance than a conventionally manufactured motor.

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KW - additive manufacturing

KW - eddy current reduction

KW - PMSM

KW - rotor cooling

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