Additive manufacturing of fused silica using coaxial laser glass deposition: Experiment, simulation, and discussion

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autoren

  • Tobias Grabe
  • Marius Lammers
  • X. Wang
  • Katharina Rettschlag
  • K. Sleiman
  • Alexander Barroi
  • Tobias Biermann
  • Arved Ziebehl
  • Julian Röttger
  • Peer-Philip Ley
  • Alexander Wolf
  • P. Jaeschke
  • Jörg Hermsdorf
  • Stefan Kaierle
  • Holger Ahlers
  • Roland Lachmayer
  • Shunbin Wang
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Titel des SammelwerksLaser 3D Manufacturing VIII
Herausgeber/-innenBo Gu, Hongqiang Chen, Henry Helvajian
Herausgeber (Verlag)SPIE
ISBN (elektronisch)9781510641891
PublikationsstatusVeröffentlicht - 8 März 2021
VeranstaltungLaser 3D Manufacturing VIII 2021 - Virtual, Online, USA / Vereinigte Staaten
Dauer: 6 März 202111 März 2021

Publikationsreihe

NameProceedings of SPIE - The International Society for Optical Engineering
Band11677
ISSN (Print)0277-786X
ISSN (elektronisch)1996-756X

Abstract

Additive Manufacturing of glass opens up new possibilities for the design and integration of optical components. By varying the shape and size of optical elements, optical systems specifically adapted to various applications can be fabricated cost-effectively. The Laser Glass Deposition (LGD) process uses a CO2 laser with a wavelength of 10.6 μm to locally generate temperatures above 2000 °C in fused silica fibers. This enables the Additive Manufacturing and Rapid Prototyping of glass by melting and then layer-by-layer deposition of fibers. However, these high temperatures can result in very high residual stress in the material. The development of a coaxial LGD process aims for a more uniform heating of the glass fiber during the printing process in order to enable a direction-independent process and to reduce the residual stresses within the printed components. In this work, a novel concept for the coaxial LGD process and its successful experimental application is presented. Further, a numerical simulation model is developed to describe the temperature distribution in the glass fiber during the coaxial LGD process. Based on experimental results and on the numerical simulation, the potentials and challenges of the coaxial LGD process are discussed.

ASJC Scopus Sachgebiete

Zitieren

Additive manufacturing of fused silica using coaxial laser glass deposition: Experiment, simulation, and discussion. / Grabe, Tobias; Lammers, Marius; Wang, X. et al.
Laser 3D Manufacturing VIII. Hrsg. / Bo Gu; Hongqiang Chen; Henry Helvajian. SPIE, 2021. 116770Z (Proceedings of SPIE - The International Society for Optical Engineering; Band 11677).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Grabe, T, Lammers, M, Wang, X, Rettschlag, K, Sleiman, K, Barroi, A, Biermann, T, Ziebehl, A, Röttger, J, Ley, P-P, Wolf, A, Jaeschke, P, Hermsdorf, J, Kaierle, S, Ahlers, H, Lachmayer, R & Wang, S 2021, Additive manufacturing of fused silica using coaxial laser glass deposition: Experiment, simulation, and discussion. in B Gu, H Chen & H Helvajian (Hrsg.), Laser 3D Manufacturing VIII., 116770Z, Proceedings of SPIE - The International Society for Optical Engineering, Bd. 11677, SPIE, Laser 3D Manufacturing VIII 2021, Virtual, Online, USA / Vereinigte Staaten, 6 März 2021. https://doi.org/10.1117/12.2577205
Grabe, T., Lammers, M., Wang, X., Rettschlag, K., Sleiman, K., Barroi, A., Biermann, T., Ziebehl, A., Röttger, J., Ley, P.-P., Wolf, A., Jaeschke, P., Hermsdorf, J., Kaierle, S., Ahlers, H., Lachmayer, R., & Wang, S. (2021). Additive manufacturing of fused silica using coaxial laser glass deposition: Experiment, simulation, and discussion. In B. Gu, H. Chen, & H. Helvajian (Hrsg.), Laser 3D Manufacturing VIII Artikel 116770Z (Proceedings of SPIE - The International Society for Optical Engineering; Band 11677). SPIE. https://doi.org/10.1117/12.2577205
Grabe T, Lammers M, Wang X, Rettschlag K, Sleiman K, Barroi A et al. Additive manufacturing of fused silica using coaxial laser glass deposition: Experiment, simulation, and discussion. in Gu B, Chen H, Helvajian H, Hrsg., Laser 3D Manufacturing VIII. SPIE. 2021. 116770Z. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2577205
Grabe, Tobias ; Lammers, Marius ; Wang, X. et al. / Additive manufacturing of fused silica using coaxial laser glass deposition : Experiment, simulation, and discussion. Laser 3D Manufacturing VIII. Hrsg. / Bo Gu ; Hongqiang Chen ; Henry Helvajian. SPIE, 2021. (Proceedings of SPIE - The International Society for Optical Engineering).
Download
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abstract = "Additive Manufacturing of glass opens up new possibilities for the design and integration of optical components. By varying the shape and size of optical elements, optical systems specifically adapted to various applications can be fabricated cost-effectively. The Laser Glass Deposition (LGD) process uses a CO2 laser with a wavelength of 10.6 μm to locally generate temperatures above 2000 °C in fused silica fibers. This enables the Additive Manufacturing and Rapid Prototyping of glass by melting and then layer-by-layer deposition of fibers. However, these high temperatures can result in very high residual stress in the material. The development of a coaxial LGD process aims for a more uniform heating of the glass fiber during the printing process in order to enable a direction-independent process and to reduce the residual stresses within the printed components. In this work, a novel concept for the coaxial LGD process and its successful experimental application is presented. Further, a numerical simulation model is developed to describe the temperature distribution in the glass fiber during the coaxial LGD process. Based on experimental results and on the numerical simulation, the potentials and challenges of the coaxial LGD process are discussed.",
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note = "Funding Information: Parts of this work were done within the projects ”GROTESK – Generative Fertigung optischer, thermaler und struktureller Komponenten”, funded by EFRE - NBank (ZW6-85017913 and ZW6-85018307), the Cluster of Excellence PhoenixD (EXC 2122, Project ID 390833453) funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) within Germany{\textquoteright}s Excellence Strategy and the School for Additive Manufacturing SAM, funded by the Ministry for Science and Culture of Lower Saxony (MWK). We thank the European Regional Development Fund (ERDF) and the Ministry of Science and Culture of Lower Saxony. ; Laser 3D Manufacturing VIII 2021 ; Conference date: 06-03-2021 Through 11-03-2021",
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T1 - Additive manufacturing of fused silica using coaxial laser glass deposition

T2 - Laser 3D Manufacturing VIII 2021

AU - Grabe, Tobias

AU - Lammers, Marius

AU - Wang, X.

AU - Rettschlag, Katharina

AU - Sleiman, K.

AU - Barroi, Alexander

AU - Biermann, Tobias

AU - Ziebehl, Arved

AU - Röttger, Julian

AU - Ley, Peer-Philip

AU - Wolf, Alexander

AU - Jaeschke, P.

AU - Hermsdorf, Jörg

AU - Kaierle, Stefan

AU - Ahlers, Holger

AU - Lachmayer, Roland

AU - Wang, Shunbin

N1 - Funding Information: Parts of this work were done within the projects ”GROTESK – Generative Fertigung optischer, thermaler und struktureller Komponenten”, funded by EFRE - NBank (ZW6-85017913 and ZW6-85018307), the Cluster of Excellence PhoenixD (EXC 2122, Project ID 390833453) funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) within Germany’s Excellence Strategy and the School for Additive Manufacturing SAM, funded by the Ministry for Science and Culture of Lower Saxony (MWK). We thank the European Regional Development Fund (ERDF) and the Ministry of Science and Culture of Lower Saxony.

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Y1 - 2021/3/8

N2 - Additive Manufacturing of glass opens up new possibilities for the design and integration of optical components. By varying the shape and size of optical elements, optical systems specifically adapted to various applications can be fabricated cost-effectively. The Laser Glass Deposition (LGD) process uses a CO2 laser with a wavelength of 10.6 μm to locally generate temperatures above 2000 °C in fused silica fibers. This enables the Additive Manufacturing and Rapid Prototyping of glass by melting and then layer-by-layer deposition of fibers. However, these high temperatures can result in very high residual stress in the material. The development of a coaxial LGD process aims for a more uniform heating of the glass fiber during the printing process in order to enable a direction-independent process and to reduce the residual stresses within the printed components. In this work, a novel concept for the coaxial LGD process and its successful experimental application is presented. Further, a numerical simulation model is developed to describe the temperature distribution in the glass fiber during the coaxial LGD process. Based on experimental results and on the numerical simulation, the potentials and challenges of the coaxial LGD process are discussed.

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KW - Coaxial Laser Welding

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KW - Simulation

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Y2 - 6 March 2021 through 11 March 2021

ER -

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