Active-mixing printhead for on-the-fly composition adjustment of multi component materials in Direct Ink Writing

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OriginalspracheEnglisch
Aufsatznummer100217
FachzeitschriftAdditive Manufacturing Letters
Jahrgang10
Frühes Online-Datum3 Mai 2024
PublikationsstatusVeröffentlicht - Juli 2024

Abstract

Multi-Material Additive Manufacturing (MMAM) enables the grading of material properties and the integration of functions within printed parts. While most MMAM methods are limited to process single-component or pre-mixed multi-component materials, the in-process mixing and extrusion of multi-component materials enables innovative material properties and use cases. When processing liquid multi-component materials, the individual component streams need to be homogenized in-process, but the required volume in conventional passive mixing hinders rapid transitions in material composition. In this paper, a two component printhead is presented which combines an active mixing approach with a continuous composition adjustment for a third additive. The approach to control the mixing composition is to influence the hydrodynamic equilibrium of individual material streams before merging them near the point of extrusion. The printhead's functionality is verified in terms of mixing homogeneity and transition speed between material compositions.

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Active-mixing printhead for on-the-fly composition adjustment of multi component materials in Direct Ink Writing. / Teves, Simon; Biermann, Tobias; Ziebehl, Arved et al.
in: Additive Manufacturing Letters, Jahrgang 10, 100217, 07.2024.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Teves, S, Biermann, T, Ziebehl, A, Eckert, G, Hill, BO, Xia, P, Wollweber, M, Ripken, T, Bigall, N-C & Lachmayer, RJ 2024, 'Active-mixing printhead for on-the-fly composition adjustment of multi component materials in Direct Ink Writing', Additive Manufacturing Letters, Jg. 10, 100217. https://doi.org/10.1016/j.addlet.2024.100217
Teves, S., Biermann, T., Ziebehl, A., Eckert, G., Hill, B. O., Xia, P., Wollweber, M., Ripken, T., Bigall, N.-C., & Lachmayer, R. J. (2024). Active-mixing printhead for on-the-fly composition adjustment of multi component materials in Direct Ink Writing. Additive Manufacturing Letters, 10, Artikel 100217. https://doi.org/10.1016/j.addlet.2024.100217
Teves S, Biermann T, Ziebehl A, Eckert G, Hill BO, Xia P et al. Active-mixing printhead for on-the-fly composition adjustment of multi component materials in Direct Ink Writing. Additive Manufacturing Letters. 2024 Jul;10:100217. Epub 2024 Mai 3. doi: 10.1016/j.addlet.2024.100217
Teves, Simon ; Biermann, Tobias ; Ziebehl, Arved et al. / Active-mixing printhead for on-the-fly composition adjustment of multi component materials in Direct Ink Writing. in: Additive Manufacturing Letters. 2024 ; Jahrgang 10.
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abstract = "Multi-Material Additive Manufacturing (MMAM) enables the grading of material properties and the integration of functions within printed parts. While most MMAM methods are limited to process single-component or pre-mixed multi-component materials, the in-process mixing and extrusion of multi-component materials enables innovative material properties and use cases. When processing liquid multi-component materials, the individual component streams need to be homogenized in-process, but the required volume in conventional passive mixing hinders rapid transitions in material composition. In this paper, a two component printhead is presented which combines an active mixing approach with a continuous composition adjustment for a third additive. The approach to control the mixing composition is to influence the hydrodynamic equilibrium of individual material streams before merging them near the point of extrusion. The printhead's functionality is verified in terms of mixing homogeneity and transition speed between material compositions.",
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AU - Teves, Simon

AU - Biermann, Tobias

AU - Ziebehl, Arved

AU - Eckert, Gerrit

AU - Hill, Björn Ole

AU - Xia, Panpan

AU - Wollweber, Merve

AU - Ripken, Tammo

AU - Bigall, Nadja-Carola

AU - Lachmayer, Roland Johann

N1 - This research is funded by the German Research Foundation (DFG) under Germany’s Excellence Strategy within the Cluster of Excellence PhoenixD (EXC 2122, Project ID 390833453) and by the Ministry for Science and Culture of Lower Saxony (MWK) - School for Additive Manufacturing SAM .

PY - 2024/7

Y1 - 2024/7

N2 - Multi-Material Additive Manufacturing (MMAM) enables the grading of material properties and the integration of functions within printed parts. While most MMAM methods are limited to process single-component or pre-mixed multi-component materials, the in-process mixing and extrusion of multi-component materials enables innovative material properties and use cases. When processing liquid multi-component materials, the individual component streams need to be homogenized in-process, but the required volume in conventional passive mixing hinders rapid transitions in material composition. In this paper, a two component printhead is presented which combines an active mixing approach with a continuous composition adjustment for a third additive. The approach to control the mixing composition is to influence the hydrodynamic equilibrium of individual material streams before merging them near the point of extrusion. The printhead's functionality is verified in terms of mixing homogeneity and transition speed between material compositions.

AB - Multi-Material Additive Manufacturing (MMAM) enables the grading of material properties and the integration of functions within printed parts. While most MMAM methods are limited to process single-component or pre-mixed multi-component materials, the in-process mixing and extrusion of multi-component materials enables innovative material properties and use cases. When processing liquid multi-component materials, the individual component streams need to be homogenized in-process, but the required volume in conventional passive mixing hinders rapid transitions in material composition. In this paper, a two component printhead is presented which combines an active mixing approach with a continuous composition adjustment for a third additive. The approach to control the mixing composition is to influence the hydrodynamic equilibrium of individual material streams before merging them near the point of extrusion. The printhead's functionality is verified in terms of mixing homogeneity and transition speed between material compositions.

KW - Multi-material additive manufacturing

KW - Active mixing

KW - Direct ink writing

KW - Multi-component materials

KW - Rapid-transition printing

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JO - Additive Manufacturing Letters

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