A novel tool concept for roughing and finishing operations

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Autoren

  • B. Denkena
  • T. Grove
  • L. Ellersiek
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Details

OriginalspracheEnglisch
Seiten (von - bis)27-34
Seitenumfang8
FachzeitschriftProcedia Manufacturing
Jahrgang18
Frühes Online-Datum13 Dez. 2018
PublikationsstatusVeröffentlicht - 2018

Abstract

In this paper, a new tool concept suitable for simultaneous roughing and finishing operations is presented. The developed end mill has two radial recessed roughing teeth with a flank face chamfer and two sharp finishing teeth. While the chamfered cutting edges ensure a high process stability due to process damping, the sharp cutting edges generate the final surface. In order to investigate the roughing and finishing capabilities, the tool was compared with a roughing tool with chamfered teeth only and a finishing tool with sharp teeth only. With all three tool concepts milling experiments were carried out, in which forces, process stability and surface quality were analyzed. The generated surface quality for the new tool concept could be significantly improved compared to the roughing tool. However, the aimed surface quality of the finishing tool with sharp edges could not be achieved. Moreover, experimental results show that the process stability of the new tool concept is significantly higher than the process stability of the finishing tool.

ASJC Scopus Sachgebiete

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A novel tool concept for roughing and finishing operations. / Denkena, B.; Grove, T.; Ellersiek, L.
in: Procedia Manufacturing, Jahrgang 18, 2018, S. 27-34.

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Denkena, B, Grove, T & Ellersiek, L 2018, 'A novel tool concept for roughing and finishing operations', Procedia Manufacturing, Jg. 18, S. 27-34. https://doi.org/10.1016/j.promfg.2018.11.004, https://doi.org/10.15488/5162
Denkena B, Grove T, Ellersiek L. A novel tool concept for roughing and finishing operations. Procedia Manufacturing. 2018;18:27-34. Epub 2018 Dez 13. doi: 10.1016/j.promfg.2018.11.004, 10.15488/5162
Denkena, B. ; Grove, T. ; Ellersiek, L. / A novel tool concept for roughing and finishing operations. in: Procedia Manufacturing. 2018 ; Jahrgang 18. S. 27-34.
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AU - Denkena, B.

AU - Grove, T.

AU - Ellersiek, L.

N1 - Funding information: The authors thank the German Research Foundation (DFG) for the financial support within the project “DE 447/139-1”.

PY - 2018

Y1 - 2018

N2 - In this paper, a new tool concept suitable for simultaneous roughing and finishing operations is presented. The developed end mill has two radial recessed roughing teeth with a flank face chamfer and two sharp finishing teeth. While the chamfered cutting edges ensure a high process stability due to process damping, the sharp cutting edges generate the final surface. In order to investigate the roughing and finishing capabilities, the tool was compared with a roughing tool with chamfered teeth only and a finishing tool with sharp teeth only. With all three tool concepts milling experiments were carried out, in which forces, process stability and surface quality were analyzed. The generated surface quality for the new tool concept could be significantly improved compared to the roughing tool. However, the aimed surface quality of the finishing tool with sharp edges could not be achieved. Moreover, experimental results show that the process stability of the new tool concept is significantly higher than the process stability of the finishing tool.

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KW - Chatter

KW - Flank face chamfers

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