Details
| Originalsprache | Englisch |
|---|---|
| Seiten (von - bis) | 355-364 |
| Seitenumfang | 10 |
| Fachzeitschrift | Production Engineering |
| Jahrgang | 14 |
| Ausgabenummer | 3 |
| Frühes Online-Datum | 29 Mai 2020 |
| Publikationsstatus | Veröffentlicht - Juni 2020 |
Abstract
Milling of ferrous metals is usually performed by applying cemented carbide tools due to their high hardness, temperature and wear resistance. Recently, ceramic tool materials have been on the rise and enhanced the efficiency in machining. As ceramics are brittle-hard materials, tool manufacturing requires a sound knowledge in order to meet the tool requirements such as sharp cutting edges and wear resistance. In this study, milling tools made of the high performance ceramic SiAlON were compared to tools made from cemented carbide. For both tool materials, the influence of a prepared cutting edge was investigated. Both the tool manufacturing process and the cutting edge preparation processes are presented, followed by the application of those tools within milling experiments. In order to evaluate the efficiency of both tool types, the cutting forces and the cumulative process energy demand were analyzed. Additionally, surface roughness of the machined workpieces and tool wear were examined. It was found that the ceramic tools, although process forces were higher than for cemented carbide tools, exhibited by far lower energy consumption, less tool wear and finally generated lower surface roughness.
ASJC Scopus Sachgebiete
- Ingenieurwesen (insg.)
- Maschinenbau
- Ingenieurwesen (insg.)
- Wirtschaftsingenieurwesen und Fertigungstechnik
Ziele für nachhaltige Entwicklung
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in: Production Engineering, Jahrgang 14, Nr. 3, 06.2020, S. 355-364.
Publikation: Beitrag in Fachzeitschrift › Artikel › Forschung
}
TY - JOUR
T1 - A comparative analysis of ceramic and cemented carbide end mills
AU - Dröder, Klaus
AU - Karpuschewski, B.
AU - Uhlmann, Eckart
AU - Arrabiyeh, Peter A.
AU - Berger, Daniel
AU - Busemann, Sarah
AU - Hartig, Jörg
AU - Madanchi, Nadine
AU - Mahlfeld, Georg
AU - Sommerfeld, Christian
N1 - Funding information: Open Access funding provided by Projekt DEAL. The authors would like to thank the German Academic Association for Production Technology (Wissenschaftliche Gesellschaft für Produktionstechnik WGP) for supporting the working group “Bearbeitung sprödharter Werkstoffe”. In addition, the authors would like to thank the former members S. Baron, J. Bruckhoff, C. Effgen and A. Wippermann, who contributed significantly to the preparation, the experiments and the analysis. We appreciate their involvement and impact in the working group “Bearbeitung sprödharter Werkstoffe”.
PY - 2020/6
Y1 - 2020/6
N2 - Milling of ferrous metals is usually performed by applying cemented carbide tools due to their high hardness, temperature and wear resistance. Recently, ceramic tool materials have been on the rise and enhanced the efficiency in machining. As ceramics are brittle-hard materials, tool manufacturing requires a sound knowledge in order to meet the tool requirements such as sharp cutting edges and wear resistance. In this study, milling tools made of the high performance ceramic SiAlON were compared to tools made from cemented carbide. For both tool materials, the influence of a prepared cutting edge was investigated. Both the tool manufacturing process and the cutting edge preparation processes are presented, followed by the application of those tools within milling experiments. In order to evaluate the efficiency of both tool types, the cutting forces and the cumulative process energy demand were analyzed. Additionally, surface roughness of the machined workpieces and tool wear were examined. It was found that the ceramic tools, although process forces were higher than for cemented carbide tools, exhibited by far lower energy consumption, less tool wear and finally generated lower surface roughness.
AB - Milling of ferrous metals is usually performed by applying cemented carbide tools due to their high hardness, temperature and wear resistance. Recently, ceramic tool materials have been on the rise and enhanced the efficiency in machining. As ceramics are brittle-hard materials, tool manufacturing requires a sound knowledge in order to meet the tool requirements such as sharp cutting edges and wear resistance. In this study, milling tools made of the high performance ceramic SiAlON were compared to tools made from cemented carbide. For both tool materials, the influence of a prepared cutting edge was investigated. Both the tool manufacturing process and the cutting edge preparation processes are presented, followed by the application of those tools within milling experiments. In order to evaluate the efficiency of both tool types, the cutting forces and the cumulative process energy demand were analyzed. Additionally, surface roughness of the machined workpieces and tool wear were examined. It was found that the ceramic tools, although process forces were higher than for cemented carbide tools, exhibited by far lower energy consumption, less tool wear and finally generated lower surface roughness.
KW - Cutting edge preparation
KW - Grey cast iron
KW - High performance ceramics
KW - Milling tool manufacturing
KW - SiAlON
UR - http://www.scopus.com/inward/record.url?scp=85085897442&partnerID=8YFLogxK
U2 - 10.1007/s11740-020-00966-9
DO - 10.1007/s11740-020-00966-9
M3 - Article
VL - 14
SP - 355
EP - 364
JO - Production Engineering
JF - Production Engineering
SN - 0944-6524
IS - 3
ER -